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DACS manufactures corrugated steel decking and fire code compliance products for warehouse and distribution facilities. DACS is the one source for patented Punch Deck®, Punch Deck® Plus and FlueKeeper®. Punch Deck open area rack deck has over 50% open surface area. Punch Deck is FM (Factory Mutual) Approved and NFPA 13 compliant. Punch Deck Plus is open area rack deck with an open area flat cap, ideal for storage of items with legs or point loads. Punch Deck Plus is FM Approved. FlueKeeper allows your sprinkler system to function as designed by providing 3" of clearance between rack posts and stored materials. DACS offers original, heavy duty, fixed length and structural FlueKeeper models. Recently introduced Center FlueKeeper pallet dividers maintain center flue spaces between pallet loads, and Rear FlueKeeper maintains horizontal flue spaces at the back of rows of racking. DACS also offers fire barriers, solid corrugated steel rack deck and mezzanine deck.
At RC Racks, we have been dedicated to the manufacture and sale of steel products for over 15 years. We focus our expertise on the development of racks and warehouse systems that currently allow us to provide high-quality and secure storage solutions to businesses of all kinds, improving the logistics operation of our clients. Selective racks Rollforming uprights Frames, beams, braces, column protector, safety wire mesh, wire deck, pallet rack wire deck, mesh decking, decking panels, racking system, warehouse racking, mesh panels, warehouse rack, industrial racking, selective racking, storage racks, storage system.
Warehouse environments demand strength, flexibility and reliability. Ohio Gratings, Inc.® delivers all three. Since 1970, we’ve helped material handling teams design and build grating solutions that stand up to the real demands of warehouse environments. From pallet rack decking and shelving to mezzanine flooring and storage platforms, our products are built for heavy-duty performance under real-world loads. Need a tighter mesh for rolling loads like pallet jacks? Looking to maximize open area for light, sprinkler coverage and airflow between storage levels? We work closely with system integrators, rack manufacturers and warehouse operators to strike the right balance of strength, openness and value. We deliver solutions that install cleanly, perform consistently and support safer, more efficient operations. Backed by dependable execution and our commitment to “Make It Right and Ship When Promised,” Ohio Gratings helps keep material handling systems working the way they should—day after day, project after project.
Nashville Wire Products are the industry-leading producer of the highest quality wire decking and storage solutions used across a diverse range of warehouses and distribution centers nationally. At our state-of-the art production facilities we build superior solutions that deliver improved labor efficiency, space utilization, safety, and durability in every client program. As an integral part of the essential equipment build-out required in distribution and fulfillment facilities, Nashville Wire Products can be found in thousands of locations throughout the country. With our expertise, clients optimize their operations, resulting in reduced costs to retailers and, in turn, consumers. Our exceptional products deliver unsurpassed quality, strength, durability and structural integrity. Nashville Wire also offers customization capabilities. This allow us to find the ideal solution for your warehouse decking and accessory needs.
Price: $50.00This standard is established to provide a guideline for design, testing, fabrication, and utilization of industrial storage rack decking utilized as an accessory for industrial steel storage racks that conform to ANSI MH16.1, Design, Testing, and Utilization of Industrial Steel Storage Racks. Storage rack decking is placed on beams of industrial steel storage racks to create a surface on which to place materials that can be on pallets, in containers, or in some other form.This standard applies to uniformly loaded storage rack decking applications, as well as various concentrated and partially distributed loading conditions common to storage rack applications. Storage rack decking can be fabricated from welded-wire mesh with permanently attached reinforcements, metal bar grating, composite engineered wood, corrugated metal, perforated sheet metal, or other materials that meet the performance requirements for use in storage racks.This standard does not apply to:Storage rack decking manufactured prior to date of adoption of this standard;Storage rack decking that has been improperly installed, altered, damaged, or used in any manner other than that for which it was originally intended, designed, purchased, sold, or a combination thereof;Lumber not graded or stamped by the Southern Pine Inspection Bureau (SPIB), West Coast Lumber Inspection Bureau (WCLIB), or equivalent grading agency; orStorage rack decking that is intended to support any loads other than product loads (e.g., moving, or live, loads due to walking or stepping).
Price: $175.00 (a $25.00 savings)This combination package includes the following two American National Standards:ANSI MH16.1-2023, Design, Testing, and Utilization of Industrial Storage RacksANSI MH26.2-2023, Design, Testing, and Utilization of Industrial Storage Rack Decking
Free download.This standard applies to fixed stairways and ladders along with guarding for elevated platforms used in material handling structures. The stairways and ladders are attached to structures such as industrial racking pick modules, decked-over platforms, industrial shelving pick modules and decked-over platforms, and free-standing work platforms. These structures are described in the ANSI MH 16.X and ANSI MH28.X series of standards. This standard is intended to serve as a reference document for other material handling equipment standards or specifications.This standard was developed by a joint effort of both the Rack Manufacturers Institute (RMI) and Storage Manufacturers Association (SMA).
Price: $100.00.This standard applies to industrial steel bin shelving; bin shelving placed on mobile carriages; multi-level bin shelving systems such as pick modules, catwalks, and deck overs; and for bin shelving used in conjunction with an automated storage and retrieval system (AS/RS). The structural framing components for these systems are made of cold-formed or hot-rolled steel structural members.Bin shelving) is typically a hand-loaded, prefabricated, free-standing, building-like non-building structure that utilizes a designed framing system, which is generally located within an industrial or warehouse environment. Personnel working within the confines of the bin shelving structure are presumed to be properly trained, physically able, and appropriately attired to work in the intended working environment.This standard is intended to be applied to the design, testing, and utilization of industrial steel bin shelving systems. When a bin shelving system is designed for use in a seismically active area, the designer is cautioned to obtain more detailed information, amendments, and changes to adopted codes, including applicable design ground motions to use in the design, by contacting the local jurisdiction where the shelving units are to be installed.This standard applies to industrial steel bin shelving systems installed within a building and subjected to seismic (earthquake) loads. Loads from environmental exposure, such as snow, wind, or rain loads, are not addressed in this standard. This standard does not cover any design requirements that need to be addressed for supported equipment that would subject a shelving system to significant dynamic loading and/or harmonic vibration that has the potential to cause structural damage or metal fatigue. For environmental exposure or applications beyond the scope of this standard, an evaluation by a qualified design professional is required. This standard is a revision of ANSI MH28.1-2024 with the portal test removed.

Refers to the type of flooring used on an elevated work platform or shelving pick module or the shelf decking associated with standard shelving units. Common decks include composite engineered wood or plywood, corrugated metal, bar or plank grating, steel plates, and concrete.The material, generally made from welded wire, that is placed on shelves, rack load beams or walks to support loads of variable sizes.The decks or flooring of a mezzanine can be made of several different types of materials depending upon the requirements, features and capacity of the mezzanine. These flooring/decking options may include bar grating, plank grating, wood planking, plywood, composite materials and cement.

A completely fabricated decking assembly with reinforcing members ready for installation upon supporting storage rack framing. One or more decking sections are used to form a shelf surface.

A formed sheet metal structural element typically associated with elevated platforms that spans across structural members to support engineered wood panels, floor plates, or concrete flooring.

A pallet constructed with no spacing along the deck(s).
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There are five categories of automatic guided vehicles in the market. Learn the key differences when picking the best one for your application.

Vertical Reciprocating Conveyors (VRCs) offer one of the safest methods for moving goods and materials between levels.

This is a paid advertisement. This video details why flooring engineered specifically for AGVs and AMRs should be considered a key component for optimal robotic performance on elevated floors. Learn how gloss, texture, wear, and the condition of the floor can all effect the ability of robots to run at peak operating levels.

If you’re looking for a vendor that matches your high standards–look for the R-Mark™.Holders of this mark have demonstrated that they design, manufacture and install industrial storage rack systems that comply with the latest in available standards.

Autoquip has extensive experience designing air cargo lifts, we leveraged this knowledge to engineer a solution that incorporates quality parts and the latest technologies. Our goal with this upgrade was to increase productivity, safety, and longevity.

Demag provided a 10 Ton DRPRO Hoist on A Demag Crane for a metal flooring company manufactures metal floor decking products and associated metal flashings for use in the fast track construction. With a projected output of over 2,500,000 sq feet of metal decking per year, performance and reliability were deciding factors. Features and benefits provided: Safe Handling, Slow speed travel for positioning, High speed with positioning not required and Radio remote control allows the operator to always remain at a safe distance.

A components supplier of commercial lawn mowing equipment installed a new press brake for forming sheet metal into the decks for large mowers. The brake bends the ends of pre-cut sheet metal and forms deck plates that measure 42-72 inches. The metal sheets are 7 to 10 gauge, and range in weight from about 40-125 pounds.

Containers of components are automatically loaded onto Automatic Guided Vehicles (AGVs) at receiving dock conveyors at an automotive transmission plant. The AGVs are then assigned in-plant destinations via a host computer interfacing with the plant’s Management Information System (MIS). 45 AGV Roller Deck and 6 AGV Scissor Lift Roller Decks service over 540 powered conveyors. Laser guidance assures accuracy.

Play to Win with FRAZIER at Booth #B11328 at MODEX 2026Long Valley, NJ – April 8th, 2026 – Kick off MODEX 2026 by making your way to FRAZIER’s World Cup themed Booth #B11328! In the high-stakes world of supply chain, it’s simple: you can play to win or get left on the sidelines. If you’re ready to score big, Frazier’s Storage Solutions can help make your warehouse up to 30% more productive and profitable.Stop by for ongoing booth demonstrations that will showcase winning strategies to maximize space, increase throughput, boost order picking efficiency, and reduce labor costs—all powered by FRAZIER’s Structural Racking Solutions That Last.Frazier showcase systems include:SelecDeck® Case Flow Rack - Innovative case flow rack system that converts just four floor-level pallet positions in a back-to-back row into more than 28 organized pick slots. Engineered for versatility, the SelecDeck® Case Flow Rack features a universal roller bed design that easily handles cartons of all shapes and sizes. with long-lasting performance.Axis2 Pallet Shuttle - The AXIS² system is a fully automated multi-directional shuttle rack solution designed for tomorrow’s cutting-edge warehouse demands. Developed in close partnership with Dambach, AXIS² combines cutting-edge technology with user-centric innovation to set supply chain storage standards for the flexibility, high speed utilization and the efficient handling of diverse pallet types.Mole IQ® and Shuttle IQ® – The next generation of semi-automated storage, Mole IQ® and Shuttle IQ® are direct evolutions to the legacy shuttle solution. Smarter and more connected these shuttles are powered by SkyMesh, FRAZIER’s proprietary warehouse control software solution. SkyMmesh monitors pallet movements, real-time diagnostics, and performance analytics. The human-machine interface enables direct control and live monitoring, increasing throughput, reducing dwell time, and maintaining consistent flow in high-density storage.Unique Rack Designs – FRAZIER has the engineering knowledge, experience, and know-how to design and implement unique rack solutions for special applications, such as cold storage. Such systems – like the Raised I-Beam frame - can help users to maximize storage utilization and more.Wire Screen – FRAZIER’s Wire Screen allows customers to find success increasing safety, maintaining warehouse capacity, and eliminating costly deck replacement within their operations. Unlike industry standard wire mesh decks with an external flare style, the Wire Screen utilizes an internal flare (tuck-in) style. This innovative design overcomes the challenges of warping decks and jagged wires that may cause damage, injury, and increased expense.Safety Accessories – In addition to our Wire Screen, Frazier provides a comprehensive range of rack safety accessories designed to protect your warehouse, employees, and equipment. From Bull Nose Protectors that deflect forklift impacts to frame posts, to Row End Protectors that safeguard aisle ends, our solutions help prevent damage and ensure a safer, more secure work environment. With Frazier, rack safety is more than a feature—it’s a priority.To learn more about additional FRAZIER Storage Solutions being showcased at FRAZIER Booth #B11328, please visit FRAZIER’s exhibitor page on the MODEX Show Website at: mx2026.mapyourshow.com/8_0/exhibitor/exhibitor-details.cfm?exhid=14554ContactDiane DominguesVice President of Marketing & Customer Servicemodex@frazier.com(908) 876-3001

Greer, SC—An automotive parts manufacturer was looking to optimize its production facility and called on Creform engineers to help develop a system to transfer parts from its sub-assembly line to the main assembly line. With specific requirements from the customer, the Creform solution was to provide single direction AGV with conveyor deck that essentially acts as transfer vehicles between workstations. The AGV works two eight hour shifts per day. The single direction AGV travels in a loop with two stops. At the unload station, the powered conveyor will move the product off the powered conveyor deck to a floor-side conveyor. A manual mechanical gate drops down for load transfers with line side decking. This simple but effective mechanism ensures loads are held securely aboard the AGV during travel. The AGV is PLC controlled with HMI touch screen and provides for 50 course 128 command control, programming. Floor positioned RFID tags used for command initiation and to mark the stop positions along the course with a unique address. Aisle crossings are metered by a wireless system controller as well as other custom functions. If needed, a powered engage/disengage foot lever allows the cart to be moved easily if taken offline. Once disengaged, the unit works like a typical pushcart. The AGV (shown) is a model HA-A50060 single-direction AGV drive unit with 90° and 180° spin/turn capability. It is custom designed with a fabricated steel frame constructed for strength and durability. Creform was responsible for the design and assembly of both the AGV and system controls. Projects are turnkey with Creform…from the initial project design to the final installation, Creform will guide and support the entire project. The AGV follows a magnetic guidepath independently to ensure accurate and repeatable movement and is ideal in space restrictive areas. The magnetic tape guidepath is easily and quickly installed and routes can easily be changed or repaired. The unit can travel with speeds up to 164 fpm (50 M)/min and can carry a load capacity of up to 1320 lb. (600kg). The AGV is WIFI enabled and features an HMI touch screen for user and maintenance interface. Operator interface panels include push buttons at both front and rear of AGV. The power pack is an easy-access, 24-volt system powered by two 12V, 110AH, AGM batteries and is equipped with wireless touch charging to automatically maintain peak performance levels. The opportunity charging system minimizes the need for the user to change batteries as they are automatically charged by just pulling into the charging station positioned along the route. No human intervention is necessary. The AGV features complete equipment for compliance to safety category 3 and includes a laser obstacle scanner on the front utilizing 16 settable zones, safety circuit to cut power, audible warning device, flashing light, and E-stops. Multi-color LED lights are built into the overhead aluminum frame to indicate the various running conditions. The overhead also provides cover for the parts on the conveyor. Creform offers preventive maintenance agreements to ensure long-term performance and reliability. The company also offers to train plant maintenance personnel to help ensure that the necessary on-site with immediate support available. The Creform System is used to create an array of material handling and efficiency enhancing devices and is a proven component in continuous improvement and Lean Manufacturing programs. The company partners with customers in developing and enhancing these programs. Contact: Creform Corporations SCsales@creform.com www.creform.com

This pallet presents itself as a sturdy all-rounder among heavy-duty pallets: the newly designed E3-5 from Craemer. Like all load carriers from the Germany-based Craemer Group with more than 60 years' experience in plastics processing, it is made of durable, high-quality polyethylene and has a robust construction – which means a long service life, even with a high number of trip rates. Manufactured in one piece, it features a very high load-bearing capacity and excellent bending stiffness. As a result, the E3-5 pallet could become indispensable in the (intra)logistics of many industries in the future.In 1967 Craemer revolutionized the world market with the very first one-piece injection molded plastic pallet. Today, with its injection-molded polyethylene (PE) one-piece load carriers, the Craemer Group is one of the world's leading manufacturers of logistics solutions. The family-owned company is now launching another innovation – the E3-5 pallet. Even sturdier and with an even higher load-bearing capacity than their reliable all-round D3-5 pallet, the Craemer Group’s E3-5 is an all-rounder in the heavy-duty category – in high racking systems and in the field of automated conveyor technology.Functional all-purpose palletThe new E3-5 has been designed as a 4-way all-purpose pallet in industrial dimensions (47.6 x 39.8 x 6.3 inches / 1200 x 1000 x 160 millimeters), with a tare weight of 54 lbs / 24.5 kilograms. Including its five runners, the pallet is injection-molded in one shot from high quality PE and 100% recyclable. This versatile plastic pallet is also available as a three-runner version (E3).Another special feature of the newcomer: The E3-5 is a heavy-duty pallet with a purist, functional design. The Craemer design team has deliberately dispensed with additional extras such as Palgrip® anti-slip strips on the upper deck or welded (anti-slip) runners, as these are not necessary for certain applications. On the other hand, the down-to-earth E3-5 pallet has strong features: Thanks to its thick walls and extremely robust design, it is very stable and reliable, shock-resistant and has a high load-bearing capacity.High bending stiffness thanks to steel profilesIts strength lies in its reinforcement profiles: Thanks to six metal profiles (four lengthwise and two crosswise), the E3-5 pallet has a high load-bearing capacity of 3,100 lbs / 1,400 kilograms in high rack (just like the CR3). Thanks to the two crosswise profiles, it is also extremely stable and robust along the short sides. The steel profiles visible on the upper deck, which are not fully enclosed, ensure a very high level of bending stiffness.The heavily ribbed design of the runners also ensures extremely high robustness, resistance and therefore a long service life. This is further enhanced by the straight centre runners, which have neither recesses nor notches: They provide a stronger connection to the pallet body and protect the runners from breaking and cracking when under stress. This means that from the outset, the design avoids local stress peaks caused by notches that would reduce the strength of the body (notch effect).Load safety guaranteedTo ensure that loads are optimally secured, the plastic pallet has a 0.2 inches / 5 mm outer r im as standard. Optionally, it is also available with a 7 mm (0.3 inch) or 22 mm (0.8 inch) rim. The pallet's slight oversize of a maximum of ten millimeters prevents damage to the load, e. g. cardboard boxes, as they do not rest on the rim. In addition, the E3-5 pallet has corners lugs on all four feet, i.e. non-slip retaining ribs for anchoring shrink wrap film.Chamfered edges on both sides of all runners ensure optimum handling with forklift trucks. The E3-5 and E3 pallets can be fitted with twelve Palgrip® anti-slip clips to prevent slipping from the forks during forklift transport. These are clipped into the entry openings in the lower deck.Features and optionsTransponder pockets on each right foot on the long side of the new pallet allow retrofitting with an RFID tag for efficient tracking. On request, the E3-5 pallet can be fitted with recessed fields for barcode labels. Depending on the ordered quantity, printing options such as hot stamping of lettering, logos or numbering on the outer feet of the long side are also possible. Like all Craemer plastic load carriers, the new E3-5 pallet features a very high temperature resistance: It can withstand fluctuations from -22 °F to +104 °F and even up to +194 °F for short periods.Versatile applicationsAs a universal pallet for heavy loads, the E3-5 is designed for a wide range of applications and can be used in the logistics processes of many sectors and industries. Thanks to its robustness and versatility, this new all-rounder for heavy-duty applications will also prove ideal for pooling. In short: the innovation made by Craemer is suitable for a wide range of applications – from high racks to automated processes.With a load-bearing capacity of up to 3,100 lbs / 1,400 kilograms, it offers maximum dimensional stability, especially in high racks. This makes the E3-5 pallet suitable for all types of packaging (crates, boxes, containers, etc.) in the beverage industry as well as in tire logistics. And in the food industry, it can also be used as a versatile pallet for pre-packed food. In areas where (intra)logistics can do without extensive anti-slip elements, the E3-5 pallet is the perfect alternative with an ideal price/performance ratio.

American-Designed + Manufactured Aluminum Pallet Supports High Load Capacities While Reducing Weight for AS/RS ApplicationsNORTON, KS – March 11, 2026 – New Age Industrial, the leading American manufacturer of high-strength aluminum solutions, has introduced the New Age Industrial Model #54552 Heavy Duty AS/RS-Compatible Lightweight Aluminum Pallet. This innovative solution will be on display at MODEX 2026, Booth #B15719, in Atlanta, GA, from April 13–16.Engineered for seamless integration with automated storage and retrieval systems (AS/RS), the new pallet offers a durable, rust-proof, and fire-resistant alternative to traditional wood or plastic options. Constructed from high-tensile extruded aluminum with a 10-gauge tubular frame, the Model #54552 weighs just 37.5 lbs. This low tare weight maximizes payload capacity and reduces strain on automated drive motors (AMRs) while maintaining the structural integrity required for high-density staging. The pallet supports static loads up to 15,000 lbs and dynamic/rackable loads up to 2,000 lbs.Fire Safety & Thermal ResilienceBeyond structural performance, the Model 54552 solves critical facility compliance challenges. Naturally non-combustible and non-sparking, these pallets help facilities comply with NFPA Standard 1, potentially eliminating the need for costly fire suppression upgrades often required for combustible plastic or wood pallets. Additionally, while other materials become brittle in extreme cold, aluminum actually increases in tensile strength as temperatures drop—making it the premier choice for blast freezers and cold storage AS/RS.“The shift toward 'lights-out' automation requires equipment that delivers absolute dimensional consistency,” said Scott Schrum, National Sales Manager of the Material Handling Division for New Age Industrial. “The 54552 aluminum pallet was designed to eliminate the friction points of traditional pallets—such as splintering wood or warping plastic—ensuring that automated sensors and conveyors operate without interruption while providing the durability our customers rely on.”Key Product Highlights Automation-Ready Precision: Robotic-weld construction ensures dimensional stability, critical for error-free tracking in high-volume automated systems. Sanitary & Metal Detectable: Non-porous aluminum is easy to sanitize, impervious to pests, and fully metal detectable—ideal for food processing and pharmaceutical environments. Sustainability:100% Recyclable and backed by a Lifetime Rust and Corrosion Guarantee. Made in the USA: Proudly American-designed and manufactured at New Age Industrial’s facility in Norton, Kansas. See It in Action: Visit Booth #B15719 at MODEX 2026 to see the Model #54552 and the full line of New Age Industrial aluminum material handling solutions.Technical Specifications – Model #54552 Dimensions:40"W x 48"L x 6"H Deck Height / Work Height:6" Construction: Welded aluminum frame with heavy-duty tubular deck Material: High-tensile extruded aluminum Weight:5 lbs Static Weight Capacity:15,000 lbs Dynamic Weight Capacity:2,000 lbs Rackable Weight Capacity:2,000 lbs Construction Guarantee:1 Year Rust & Corrosion Guarantee: LifetimeAbout New Age IndustrialNew Age Industrial is the leading aluminum extruder and fabricator in the United States, providing durable, lightweight equipment solutions for increased productivity and safety compliance in the material handling, food service, and high-tech sectors.ContactMegan KeiswetterDirector of Marketing & E-Commercemegan.keiswetter@newageindustrial.com800-255-0104newageindustrial.com/

To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190
