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Hinwil (Switzerland), February 11, 2025 – Fnac, a European leader in entertainment product distribution, collaborated with intralogistics expert Ferag to establish an Omnichannel Distribution Center in Lisbon, Portugal. This venture marked the second successful partnership between the two companies, following a first project in Madrid, Spain. Ferag was entrusted as the general contractor for this transformative project, which started in April 2023 and achieved operational status end of 2023.Technology Integration for Efficiency BoostFnac's new distribution center faced several challenges, including the need to streamline operations for both B2B and B2C orders within its Omnichannel framework while optimizing space utilization. Previously, the manual and semi-automated zones operated disjointedly, leading to inefficiencies and space constraints. Furthermore, the process of preparing goods for shipment to shops required significant manual labor, hindering productivity and order fulfillment.Ferag engineered a comprehensive solution designed to Fnac's specific requirements, integrating modern technologies including TGW's Stingray Shuttle System, Interroll's conveyor systems, and Sealed Air's I-Pack® packaging system to enhance efficiency and operational performance across the Omnichannel distribution process. The software integration for this system at MFC and WCS level was carried out by Ferag.Optimizing B2B and B2C ProcessesThe B2B material flow in Lisbon includes fulfillment and dispatch of the orders, originated from the 46 Fnac shops across the country. The categorized and labeled SKUs (including technology, books, music, and more) are placed into containers and transported via roller conveyor to 4 of the 6 inductions of the ferag.denisort allocated in a mezzanine-level , where the orders are fulfilled in 302 destinations. At these destinations, serving as pivotal hubs, the items undergo initial sorting in preparation for subsequent processing.Once the items are sorted, they move along the conveyor belt, transitioning to the roller conveyor system and transported to the Shuttle system, able to handle containers and cartons as well as trays weighing up to 50 kilograms. Fnac’s Shuttle System serves as a shipping buffer and sequencer until the containers are ready to be dispatched.When a truck is ready for loading, the operators release the shipments in the Warehouse Management System. The system organizes the bins from the Shuttle system in the strict sequence demanded by the receiving shops. The fully automated tote stackers label the containers and stack them onto roller cases, additionally maximizing throughput performance in the distribution center. With this process complete, the roller cases are loaded onto the trucks for immediate dispatch. On average, the distribution center loads 6 or 7 trucks per day, supported by a system capable of handling up to 700 containers per hour.Space and Cost Savings Through AutomationThe B2C material flow process begins with orders placed through the web platform, accommodating both single and multiple items per order. A standardized carton box, of a single size, is utilized for packaging, replacing the former array of sizes for simplicity and cost-effectiveness. Once items are placed in the carton, they proceed along a conveyor line to reach the I-Pack packing machine, streamlining the packaging process, making it faster, more reliable, and cost-effective. The system calculates the product dimensions in real-time, optimizing package dimensions, reducing order volume and shipping costs. Cartons are then labeled automatically with shipping information, forwarded to the buffer zone before being conveyed to the shipping area for dispatch.But this is not all. In parallel, same buffer system manages return orders efficiently, ensuring seamless handling of returned items back to the provider. This streamlined process enhances efficiency and reduces complexities associated with varying carton sizes and by using one zone for different functions, ultimately improving overall logistics operations.Future-proof Logistics Solution for FnacThe successful implementation of Ferag's intralogistics solution at Fnac's Omnichannel distribution center in Portugal yielded remarkable results. “With a focus on integrating manual and semi-automated zones intelligently, Ferag overcame operational challenges while delivering tangible benefits in terms of efficiency, space utilization, and scalability” says Tiago Figueirôa, e-Commerce, Supply Chain & Logistic Director at FNAC Portugal.Ferag's solution provided numerous benefits. Productivity increased exponentially, with the labeling process achieving a five-fold improvement compared to previous methods. By employing the Shuttle Buffer, space utilization was optimized, resulting in space savings within the distribution center. The modular design of the solution ensures scalability, allowing for seamless future expansion to accommodate Fnac's evolving needs.Ferag's collaboration with Fnac exemplifies its expertise as a system integrator and reinforces its position as a key player in the intralogistics industry. “By leveraging innovative solution design and fostering a collaborative partnership with other intralogistics providers and the Fnac’s Supply Chain specialists, we have demonstrated our commitment to delivering tailored solutions that drive operational excellence and business growth to our customers” says Alberto Mateos Sánchez, Sales & Customer Service Manager at Ferag. “We have empowered Fnac to achieve new efficiency and performance in its Omnichannel distribution operations, setting a new standard for retail logistics”.About FeragHeadquartered in Hinwil/Zurich, Ferag AG is a renowned Swiss family-owned company that has been a global leader in the development of conveying and processing systems for the printing industry for over 65 years. Since January 2025, the company has been restructured into two independently operating entities: Ferag GraphiX and Ferag Solutions.Ferag Solutions focuses on developing innovative conveying, sorting, and automation solutions for intralogistics. As a system integrator, consultant, and innovator in the field, we design, manage, and coordinate complete in-house logistics systems. Our core mission is to provide tailor-made solutions that enhance efficiency and flexibility across a wide range of industries. We offer comprehensive supply chain solutions for e-commerce, omnichannel distribution, as well as postal and 3PL automation.Our product portfolio includes the powerful ferag.doWarehouse software for warehouse management and process automation, complemented by innovative hardware solutions such as the ferag.skyfall pouch sorter and the ferag.denisort sorting solution. These cutting-edge technologies stand out for their flexibility, innovation, and scalability, providing significant value to businesses in an increasingly digitalized and automated world.Ferag Solutions operates across the world with dedicated sales and service teams to address the specific needs of local markets. Our Technologies division continuously drives research, development, and innovation, always with a strong focus on market and customer needs.With references in over 50 countries worldwide, Ferag Solutions is ideally positioned to take a leading role as a system integrator, consultant, and innovator in intralogistics.ContactFranziska GrafHead of Global Marketing & CommunicationT: +41 44 938 60 00D: +41 44 938 76 33Franziska.Graf@ferag.com
Hinwil/Casalgrande, February 13, 2024 - Modula, a leading provider of automated vertical storage systems, and Ferag, a market leader in intralogistics solutions, announce their new collaboration. Through this new strategic relationship, the Swiss family-owned company expands its product portfolio with highly efficient vertical lift solutions, strengthening its expertise as a solution design specialist. The partnership between Modula and Ferag marks a significant step towards holistic and efficient intralogistics. A highlight of this partnership is the launch of the new Ferag vertical lift product family "ferag.starlift", consisting of the Standard, Slim and Pallet models. Inspired by the innovative technology of Modula, the ferag.starlift products offer efficient and space-saving solutions for the storage and handling of goods. With modern automated technology, they enable precise and fast storage and retrieval of products: The intelligent vertical design maximizes the available storage area and therefore optimizes space requirements. The efficiency of intralogistics processes is increased through automated handling. The modular design can be adapted to a wide range of storage requirements and offers effortless integration into existing logistics processes. At the time of its market launch, ferag.starlift already presents a comprehensive range of hardware and software solutions. This will be continuously expanded to offer customers more complex and integrated solutions. In accordance with the quality standards of Modula and Ferag, ferag.starlift stands for durability and reliability. By performing repetitive, physically demanding tasks, this system significantly improves working conditions in warehouses, factories and distribution centers. With labor shortages, companies looking to automate warehouse, picking and material handling operations have the opportunity to not only increase productivity, but also provide their employees with more valuable tasks and a more ergonomic work environment. "The ferag.starlift product family represents the innovation and commitment of both companies to outstanding intralogistics solutions. These in turn are not only the basis for our successful collaboration, but also a promise to our customers for innovative solutions and long-term excellence," says Tommaso Ramundo, Group CEO at Ferag. According to Massimiliano Gigli, Market Operations Director at Modula, the partnership between Ferag and Modula is characterized by shared corporate values that underline a strong, forward-looking and customer-oriented collaboration. "Shared values such as excellence, agility and sustainability are reflected in every facet of our partnership. Through outstanding performance, flexibility and a commitment to sustainable solutions, we are setting standards in the industry". The ferag.starlift will be presented for the first time in March 2024 at MODEX in Atlanta (USA) and the LogiMAT in Stuttgart (Germany). The two trade fairs will therefore be the venue for the North American and European premiere of this innovative product. Visitors will have the opportunity to experience the ferag.starlift and other products from the portfolio of the two intralogistics key players live in action and learn more about the pioneering functions and advantages of this new warehouse lift. About Ferag Ferag specializes in the development of total intralogistics solutions in the areas of production, e-commerce and omnichannel for a wide range of industries as well as for postal and 3PL automation. The Swiss family-owned company, which has been on the market for over 65 years, is also one of the world market leaders in the development, design and distribution of material flow systems for a wide range of industrial applications. Innovative conveying and sorting solutions for intralogistics are also a consistent and sustainable further development of Ferag processing systems developed for print media production. Software and automation solutions are developed in-house and implemented by Ferag's own teams. Headquartered in Hinwil/Zurich, the Group is represented in more than 20 countries by its own sales and service companies and employs around 650 people worldwide. About Modula Modula designs and produces automatic storage systems that dramatically boost productivity and accuracy, reduce storage space requirements, and enhance worker safety and job satisfaction. Established in 1987, from 2016 it is an autonomous S.p.A. with 4 factories in the United States, Italy, and China, Modula offers vertical Lift Modules for any industry size and application, as far as horizontal carousels, warehouse management systems, and a host of accessories that make order picking quick and easy. Now counts 11 branches worldwide, a network of more than 100 distributors all over the world. For more information about Modula and Ferag and their products and services, please visit the official websites of the companies. Contact Franziska Graf Head of Global Marketing & Communication T +41 44 938 60 00 D +41 44 938 76 33 Franziska.Graf@ferag.com
Hinwil/Zurich - January 09, 2024 - Ferag, a leading provider of logistics solutions, has been awarded the contract to implement its innovative ferag.skyfall pouch sorter at Digitec Galaxus' Operations Center in Wohlen.As Switzerland's largest online retailer, Digitec Galaxus stocks nearly everything for almost everyone, with around seven million products. The Operations Center in Wohlen is now being equipped with the unique pouch sorter ferag.skyfall. The new solution marks an important step for the company to ensure an increased picking volume in the near future.Initial contact with the Digitec Galaxus project team at the LogiMAT trade fair in 2022 heralded the start of the new partnership between the Swiss online retailer and the intralogistics specialist. "Super Booster", as the project was named in reference to the considerable increase in performance it represents for Digitec Galaxus, was developed over a period of 1.5 years in close cooperation. It is impressive proof of the successful collaboration between Ferag and Digitec Galaxus. The solution has it all: conveying, buffering, sorting and picking are all functions that Digitec Galaxus will be able to perform in future with maximum throughput thanks to ferag.skyfall. At least 1.3 million parcels will leave the warehouse every month from 2025.Ferag's expertise and Digitec Galaxus' clear specifications formed the basis for this pioneering milestone. The integration of the ferag.skyfall pouch sorter into the existing, complex material flow systems in Wohlen represented a significant challenge, which was mastered by both sides with comprehensive expertise."Just in time for the start of the year, two traditional companies are sending out an important signal for Switzerland's economic landscape," says Tommaso Ramundo, CEO of Ferag. "The launch of the ferag.skyfall pouch sorter is a milestone for both companies, underlining the efficiency and performance of Digitec Galaxus' logistics solution."About FeragFerag specializes in the development of total intralogistics solutions in the areas of production, e-commerce and omnichannel for a wide range of industries as well as for postal and 3PL automation. The Swiss family-owned company, which has been on the market for over 65 years, is also one of the world market leaders in the development, design and distribution of material flow systems for a wide range of industrial applications. Innovative conveying and sorting solutions for intralogistics are also a consistent and sustainable further development of Ferag processing systems developed for print media production. Software and automation solutions are developed in-house and implemented by Ferag's own teams. Headquartered in Hinwil/Zurich, the Group is represented in more than 20 countries by its own sales and service companies and employs around 650 people worldwide.Contactinfo@ferag.com+41 44 938 60 00ferag.com