Before upgrading their material handling system, Quadco faced significant challenges in their assembly and welding area. The facility relied on a single large crane to move heavy components into a robotic welding cell, which led to frequent downtime and workflow interruptions. In some cases, assembly employees attempted to lift parts manually, increasing the risk of injury. Quadco had previously explored jib cranes as a potential solution, but was concerned about the added tension on their concrete floors.

For several years, technicians have been trained on equipment during the repair process. Normal repair operations take place in an assembly line layout. When technicians would receive training, the assembly line would have to be paused, slowing down the complete process