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In the dynamic world of material handling, where the efficiency and safety of operations hinge on the reliability of equipment, the often-overlooked heroes are the casters and wheels. Both play a pivotal role in the seamless movement of loads through industrial environments, yet the intricacies of selecting the right ones are often underestimated.Before you add to cart consider these common mistakes to avoid.Ignoring Load Limits: The Pitfalls of Overlooking Capacity RequirementsExceeding the recommended load capacity of casters can result in premature wear, damage, and failure. Most loads don't maintain an even weightacross the length and width of the platform. An off-center load could overload even the most durable casters. If a caster fails due to excessive weight, it can potentially cause injuries to workers and damage to products or infrastructure.It's crucial to accurately assess load requirements and choose casters that can accommodate the appropriate load capacity (including the weight of your cart!) Pro Tip: For optimal load distribution and safety, the common mistake of dividing the load capacity by 4 overlooks crucial factors. Instead, we advise dividing by 3 to account for potential uneven floors and to ensure stability. There are two reasons for this: First, on uneven surfaces, 3 or fewer casters bear a greater load, emphasizing the importance of ensuring the load can be adequately supported by 3 casters for operator safety and equipment integrity.Second, unpredictable load distribution necessitates planning for potential shifts, whether due to floor irregularities or weight imbalances. Adjusting the load rating accordingly ensures a proactive approach to prevent potential issues.Material Mismatch: Why the Right Wheel Matters for Your EnvironmentWheels are used in material handling because they significantly reduce the force required to move an object. Think about the force needed to push a heavy box across a floor. Static friction demands a specific applied force to initiate motion, and once in motion, dynamic friction insists on a consistent force to sustain it. The person exerting the force encounters a delicate balance: their applied force against the friction force generated by the box's weight and the floor. Therefore, it is crucial to understand the factors that impact caster performance.Will it navigate rough or uneven floor conditions? Is floor protection a priority? Does noise or speed play a role? Will the wheel be subjected to washdown or high-heat applications? These are the questions that guide the meticulous selection of the right caster and wheel.The complexities within polyurethane wheels alone can create paralysis in selecting the right type. Add in metal, nylon, rubber, and pneumatic, and it becomes even more crucial to comprehend the environment the wheel will be working in. Choosing caster materials unsuitable for the environment can have a significant impact on rolling resistance, triggering a waterfall effect of potential issues including compromised performance and durability, premature wear, failure, and a more strenuous work environment.Pro Tip: Casters and wheels come in various shapes, sizes, and materials to match unique performance requirements. Some roll-on tracks and temperatures up to 500F. Others bear 40,000-pound loads inside and outside the factory. Gather application data and choose an industrial caster/wheel manufacturer (or distributor) that you trust to help you select the right caster. Taking these extra steps will prevent headaches down the road. RELATED: Casters, Wheels, and Accessories GuideMaintaining Momentum: Why Speed Matters Most casters are rated for walking speed (3-5 mph), but sometimes the need for speed extends beyond this. Faster speeds require a caster that can not only withstand the increased velocity but also the increased severity of impacts. When towing loads at accelerated paces, it becomes imperative to assess not only the wheel material but the bearing type as well.Precision ball bearings can typically handle higher speeds and radial forces. These bearings are best for manual applications due to lower start-up forces. Wheels used in towing applications benefit from tapered wheel bearings as they run at higher speeds and encounter turns under load. These bearings are best for side load conditions as well as higher industrial speeds. Pushing the speed boundaries requires casters that can keep up without compromising performance or safety.Pro Tip: Larger wheel diameters and axles, more robust swivel construction, and bearing selection are critical components that enhance casters' overall performance and endurance at higher speeds. Overlooking Safety Standards: Don’t Put Your Workplace at RiskAccording to the Spine Research Institute at The Ohio State University, over 1.3 billion people suffer from musculoskeletal disorders that lead to low back, neck, shoulder, and other joint pain. While the causal pathways of these disorders are influenced by a multitude of factors, the workplace environment is a consideration.Adhering to safety standards ensures casters used in material handling meet specific load capacity, durability, and design criteria. This compliance is directly tied to workplace safety, reducing the risk of accidents, injuries, and damage to both personnel and property. Following safety standards helps create a safer working environment by ensuring casters can withstand the demands of the application.Pro Tip: Ask if the manufacturer is a member of the Institute of Caster and Wheel Manufacturers (ICWM), a Material Handling Institute (MHI) subgroup. Members are committed to safety and must adhere to certain criteria such as the American National Standard ANSI ICWM-2018, Vocabulary, Performance, and Testing Requirements for Casters and Wheels. This Standard is intended to guide owners, users, designers, purchasers, and/or specifiers of material handling equipment or systems.Neglecting Maintenance: The Silent Killer of Caster LongevityAccording to Forbes, unplanned/unscheduled downtime represents one of the costliest events at any manufacturing plant. Specific to casters, failing to perform regular maintenance, such as cleaning and lubrication, can lead to the accumulation of foreign objects and debris on caster components. This accelerates wear and tear, shortening the lifespan of the casters and increasing the risk of failure and unplanned downtime.Alternatively, planned downtime is a proactive approach to preventing breakdowns, and the build-up of contaminants within your caster to prolong the life of your equipment. Should you be using a caster that is not maintenance-free, it is important to implement a routine maintenance schedule that includes cleaning, inspection, and lubrication of caster components. Pro Tip: Have you considered maintenance-free casters? These casters minimize downtime and reduce maintenance costs by eliminating the need for lubrication or regular upkeep. Featuring sealed precision bearings and durable construction, they provide consistent performance, enhanced safety, and cleaner operation. Perfect for lean manufacturing, automated systems, and industries like aerospace, automotive manufacturing, healthcare, logistics, electronics assembly, cleanrooms, and renewable energy.As we understand the pitfalls explored above, it becomes evident that the right caster choice is not just about functionality but a commitment to safety, efficiency, and longevity. So, before you proceed with your next caster purchase, remember the cardinal rules: respect load limits, choose materials wisely, embrace routine maintenance, adhere to safety standards, and consider the often-underestimated factor – velocity. Each decision contributes to a chain reaction of reliability and performance in the workplace.Never consider casters and wheels a commodity; rather consider them the foundation of a safe, efficient, and enduring material handling environment.For more information visit hamiltoncaster.com or www.mhi.org/icwm.
Greer, SC—Creform Corporation, a manufacturer of unique products for the design and building of material handling structures and automated guided vehicles, has designed a five-level shelf cart for an aerospace parts manufacturer’s facility.The five-level cart helps improve the user’s workflow efficiency and helps minimize downtime by ensuring all necessary components are easily accessible and simplifies restocking and inventory tracking by centralizing items in a designated location.This cart features five lightweight corrugated plastic shelves supported by Creform pipes and includes custom foam cutouts to provide product stability and protection while the cart is in motion. The number of levels enhances organization of tools, components, and materials neatly at the point-of-use area. The adjustable shelves can also be set to ergonomic heights for associates and helps reduce the likelihood of errors or defects in the assembly process by keeping parts clean, organized, and ready for use.The cart’s dimensions are 58" L x 40" W x 63" T and is designed to hold up to 800 lb. The unit is constructed with Creform 28mm white gray color pipe and black metal joints. Creform shelf carts allow users to create tailored solutions that fit their specific needs, whether it's size, number of shelves, or additional features.The cart features four swivel casters and two fixed ergonomic casters that provide for easy rolling, positioning and maneuverability. The swivel casters at the corners ensure stability and allow the cart to be pushed down aisles but also easily moved laterally.The lightweight and portable, yet robust Creform cart can be moved from the kitting area to the point of assembly. Other alternative uses besides kitting are assembly line support and order picking. The cart’s versatility is suitable for manufacturing or warehouse environments and is excellent for small component storage.As with all Creform carts, higher capacity and custom cart sizes and configurations are possible with the Creform system of 28 mm and 42 mm plastic coated steel pipes and metal joints. They can be configured for ESD (anti-static) applications. The modular nature of Creform carts provides added value and ensures that if there is any damage or worn components replacement parts are readily available.Although the cart pictured is white gray, a wide variety of pipe color options are available, and upgrade hitches are available for AGV delivery. Accessories include hooks, labels as well as writing surfaces with clip boards to name a few. Creform carts are available as a kit, assembled structure or in component form for a complete DIY solution.Creform provides solutions for dynamic material handling needs in the ever-evolving landscape of manufacturing. As pioneers in adaptive systems, Creform empowers companies to seamlessly integrate continuous improvement methodologies like Kaizen, 5S, and lean manufacturing principles. From pipe and joint structures to gravity roller conveyors and cutting-edge AGV technology, Creform helps optimize efficiency across various applications. Whether it is streamlining workflow with flow racks and workstations or enhancing mobility with agile carts and AGVs, Creform solutions are tailored to elevate operational performance.ContactCreform CorporationSCsales@creform.com800.839.8823www.creform.comBG Edwardsbg.edwards@creform.com
Minneapolis, MN – March 17, 2025 – 9 a.m. ET – Dane Technologies, a leader in designing and manufacturing autonomous mobile robots (AMRs) and power assist solutions, and Brain Corp, the autonomous technology company creating transformative solutions in robotics and AI, today announced the launch of the Dane AiR™ DC, an autonomous mobile robot built to revolutionize inventory management within distribution centers and warehouses. Engineered to deliver inventory visibility with unmatched speed, accuracy, and efficiency, the Dane AiR™ DC provides a smart, scalable solution for inventory management.The manual inventory process used in distribution centers, warehouses, or manufacturing environments can be time-consuming, expensive, and prone to error. The Dane AiR™ DC transforms this manual process into a fully autonomous, AI-powered solution, designed to deliver value in any warehouse. The Dane AiR™ DC delivers faster cycle counts with greater data accuracy, and significantly lower operating costs.“Inefficient Inventory processes have a direct impact on the bottom line,” said Dan Johnson, CEO of Dane Technologies. “The Dane AiR™ DC fully automates the inventory process, delivering accurate and timely data, as well as actionable insights. Those insights drive process improvements at the site and potentially throughout the supply chain. Dane AiR DC helps any warehouse increase process efficiencies and lower operating costs. Those savings combine to deliver a very compelling return on investment.”Key Benefits Include:• Automated inventory tracking at pallet and case levels for complete inventory visibility• Advanced scanning technology with computer vision, RFID, and barcode scanning pallets or items in racks up to 38 feet, as well as bulk storage.• Barcode reading accuracy of 99.5%+ using best-in-class Cognex technology• Simple data integration with Warehouse Management Systems (WMS)• Next-gen autonomous navigation powered by BrainOS® for proven, dependable, and safe autonomous operation in dynamic warehouse spaces• Maximized uptime with 10-hour battery run time and fully autonomous 4-hour recharge• High-efficiency scanning, covering over 200,000 square feet in under eight hours• Accelerated ROI with fast and cost-effective implementationFor warehouse and distribution center operators exploring automation, the Dane AiR™ DC offers a seamless, plug-and-play solution—unlike drones, which require specialized infrastructure, have runtime limitations and face flight restrictions, or other robotic solutions that are large, very complex, and have significant operating expenses. Built on the same platform as the Dane AiR™—the robotic inventory scanning solution for retail—its compact design enables precise navigation in dynamic environments, with minimal disruption to existing workflows. Powered by the next-generation BrainOS® Robotics Platform, which has logged over 20 million autonomous operating hours across more than 40,000 robots, the Dane AiR™ DC delivers the performance, reliability, and scalability required for real-world warehouse operations.“Warehouses today face mounting pressure to optimize productivity while maintaining accuracy,” said Mark Garczewski, Vice President of Product at Brain Corp. “The Dane AiR™ DC with BrainOS® brings a new level of digital precision to inventory management, providing visibility and ground truth that empowers teams to work smarter and bridge the gap between the physical and digital supply chain.”Dane Technologies and Brain Corp to Demo Dane AiR™ DC at ProMat 2025Dane Technologies and Brain Corp will showcase the Dane AiR™ DC at ProMat 2025, taking place March 17-20 at booth N7544. Attendees will have the opportunity to see the autonomous inventory scanning robot in action, and learn how it can streamline warehouse operations, enhance efficiency, and drive smarter inventory management.For more information, please visit here.About Dane TechnologiesDane Technologies was founded in 1996 to help retailers address the safety and productivity challenges in their workplace. Dane’s first solution automated the process of returning shopping carts to retail stores, delivering dramatically increased efficiency and reducing the risk of injury. Working together with their clients, Dane Technologies has grown from that single product to become one of the most trusted names in ergologistic solutions – serving clients in retail, manufacturing, distribution, transportation, and healthcare environments around the world. Learn more at danetechnologies.com.About Brain CorpBrain Corp is the global leader in robotic AI software that powers the largest fleet of autonomous mobile robots (AMRs) operating in commercial public spaces. Global OEM partners use the company's cloud-connected platform, BrainOS®, to create scalable, self-driving robots that are used by end customers to clean floors and sense environmental data - turning manual operations into automated workflows. Fortune 500 brands across multiple verticals benefit from the growing portfolio of BrainOS®-powered robots and our industry-leading privacy, safety and efficiency tools that make managing and scaling automation easier. Brain Corp currently powers more than 40,000 AMRs, representing the largest fleet of its kind in the world. Learn more at www.braincorp.com.ContactSarah ScarlataMatter Communications for Dane Technologies and Brain Corp NABrainCorp@matternow.com
Muratec USA’s Compact ASRS System Maximizes Storage Efficiency for Small-Product HandlingChicago – (March 17, 2025) Murata Machinery USA (Muratec USA), a world leader in high-speed, automated logistics and material handling, kicked off ProMat 2025 in Chicago with the North American debut of its Double Reach Shuttle, an innovative automated storage and retrieval system (ASRS) engineered for high-density storage and efficient product handling.Designed to maximize storage capacity while minimizing aisle width, the Double Reach Shuttle enables businesses to optimize warehouse space without compromising accessibility or throughput.The Double Reach Shuttle integrates a narrow shuttle vehicle with a double-reach transfer mechanism, allowing it to efficiently retrieve and transport loads stored at greater depths within a compact footprint. Featuring high-speed throughput and seamless Goods-to-Person (GTP) picking, this ASRS solution is ideal for industries requiring rapid order fulfillment, efficient inventory management, and increased SKU storage density.“With the increasing demands of e-commerce, retail, and high-volume distribution, the need for smarter, more efficient storage solutions has never been greater,” said Masatoshi Wakabayashi, General Manager of Muratec USA’s Logistics and Automation Division. “The Double Reach Shuttle offers a space-saving, high-speed ASRS solution that empowers businesses to maximize productivity while maintaining flexibility in their operations.”Key Features of the Double Reach Shuttle:• High-Density Storage Efficiency: Compact design minimizes aisle width while maximizing storage capacity.• Double-Reach Transfer Mechanism: Innovative technology enables efficient retrieval of loads stored at greater depths.• High-Speed Throughput: Processes up to 1,000 cases per hour per aisle, reducing retrieval time and increasing fulfillment speed.• Versatile Application & Integration: Supports a variety of warehouse tasks, from receiving and replenishment to picking and shipping, while seamlessly integrating with Muratec’s automation solutions.The system’s modular and scalable design allows businesses to customize configurations based on facility needs, accommodating a wide range of load sizes and weights. The Double Reach Shuttle particularly benefits operations with high SKU diversity, rapid fulfillment requirements, and limited available space.“The Double Reach Shuttle is a game-changer for high-throughput warehouses and distribution centers,” said Muratec USA National Sales Manager Rickey Woodley. “Its ability to boost efficiency, increase storage density, and reduce manual retrieval time gives businesses a competitive advantage in today’s fast-paced supply chain environment.”Optimized for High-Volume, Fast-Paced EnvironmentsThe Double Reach Shuttle is designed for industries such as e-commerce, retail distribution, wholesale, and manufacturing, where maximizing space utilization and improving operational efficiency are critical. The system ensures faster order fulfillment and enhanced inventory accuracy by integrating high-speed shuttle movement with vertical conveyor capabilities, reducing labor-intensive processes and operational costs.Muratec USA's North American debut of the Double Reach Shuttle at ProMat 2025 follows multiple successful implementations across various industries, from e-commerce and supermarkets to warehousing and manufacturing. Its versatility, from tracking and sorting to assembly and shipping, makes it a highly adaptable asset for warehouse and distribution centers aiming to boost efficiency and enhance productivity.As independent sister companies, Muratec USA and Cimcorp North America have taken their decade-old partnership to the next level by exhibiting together at ProMat 2025. With a combined legacy of over 100 years of innovation, these two leaders are revolutionizing supply chain operations with cutting-edge solutions that redefine efficiency, scalability, and sustainability in North American logistics. At booth S1231, the combined capabilities of Muratec’s advanced system solutions for streamlined warehouse operations and Cimcorp’s robotic order fulfillment solutions will be on full display.Murata Machinery USA will showcase this innovative small-product Double Reach Shuttle ASRS at ProMat 2025, in Chicago, from March 17-20, McCormick Place, South Hall, Booth S1231.For more information about Muratec’s Double Reach Shuttle ASRS visit, www.muratec-usa.com.About Murata Machinery USA, Inc.Murata Machinery USA, Inc. is a subsidiary of Murata Machinery Ltd., a pioneer and world leader in high-speed, automated turning and fabrication, logistics & material handling automation, clean factory automation, and textile machinery. Established in 1935, Murata Machinery is the sole manufacturer of Muratec brand machinery and systems that support North American manufacturing and logistics companies across regional and global supply chains, accelerating their competitive edge through integrated automation. Manufacturing for half a century with thousands of installations worldwide and first-to-market innovations, Muratec is trusted by leading global brands and suppliers. Each solution uses time-tested technology and is customized to meet customers' exact needs with flexibility and personalized support provided for the life of the system. For more information, visit www.muratec-usa.com.ContactMurata Machinery USA, Inc.Charles WisniowskiCorporate Communications704.556.2152, ext. 1316charles.wisniowski@muratec-usa.com
Introduces Recirculating Water Auto Ride-On Floor Scrubber and Electric Pallet JackPORT WASHINGTON, NY – March 11, 2025 – Global Industrial Company (NYSE: GIC), a value-added national distributor of industrial equipment and supplies, will be exhibiting at ProMat 2025, the premier manufacturing and supply chain trade event, taking place March 17-20 at McCormick Place in Chicago, IL. Global Industrial will be exhibiting at Booth #S5341 in the South Building, Hall A, showcasing a broad range of industrial solutions designed to enhance efficiency, safety, and productivity in supply chain and warehouse operations.At ProMat, the Company will be unveiling its latest innovation in floor care: the Global Industrial™ Recirculating Water Auto Ride-On Floor Scrubber. Designed to enhance efficiency and reduce water waste, this innovative scrubber features a unique 4-stage filtration process that cleans water from the recovery tank and recycles it back into the solution tank. This recirculating system allows operators to continue cleaning without the need to dump and refill tanks, reducing labor costs and water consumption.Key Features of the Global Industrial™ Recirculating Water Auto Ride-On Floor Scrubber include:• Unique 4-stage filtration allows the machine to filter the recovered water and redispense it, allowing for continuous operation.• Combination of a 34” width cleaning path with an 80-gallon tank, for efficient, extended cleaning sessions without disruptions.• Heavy-duty construction and variable speed control make it suitable for demanding warehouse and manufacturing environments.• Efficient, eco-friendly cleaning process, designed to reduce the amount of water needed to clean a facility and to eliminate downtime for emptying and refilling the tanks.Global Industrial will also introduce a new Electric Pallet Jack, which can easily move loads, providing greater productivity and safety compared to manual pallet jacks. This new electric pallet jack allows operators to lift loads with the push of a button and is built with heavy- duty steel for long-lasting durability, providing exceptional quality and value.“ProMat provides an exciting opportunity for us to showcase our latest equipment innovations and demonstrate how our industrial-strength solutions help businesses improve operational efficiency and safety,” said Mark Dachel, Vice President of Category Management at Global Industrial. “Our industry experience, product expertise, commitment to our customers, and world-class sourcing and distribution network make Global Industrial the source for industrial quality and innovation.”2025 ProMat Innovation Award Nominations:Global Industrial is proud to have nominated the following products for the 2025 MHI Innovation Awards.• Global Industrial™ Recirculating Water Auto Ride-On Floor Scrubber (Best Innovation in Sustainability) - Unique 4-stage filtration allows for the filtration of recovered water and re-dispenses it, reducing water consumption and allowing for continuous operation.• Global Industrial™ Pallet Jack Toe Guard Protector (Best New Innovation) - A self-adjusting, easy-to-attach safety guard that reduces foot rollover injuries for pallet jack operators.• Global Industrial™ Commercial Air Scrubber & Negative Air Machine (Best New Innovation) - A high-powered, portable air purification system designed to filter out pollutants and dust to improve air quality in warehouses, offices, and industrial settings.• Global Industrial™ Bolted Teardrop Pallet Rack (Best Innovation of an Existing Product) - Pallet racks that combine the strength of welded steel with the versatility of bolted metal construction, making them ideal for any heavy-duty industrial storage space.Join Global Industrial at ProMat 2025:ProMat 2025 attendees will have the opportunity to engage with Global Industrial’s category experts, participate in hands-on demonstrations and explore solutions in key product categories, including: storage & shelving, safety & security, material handling, janitorial & facility maintenance, and HVAC & fan solutions.Global Industrial invites attendees to visit South Building, Hall A - Booth #S5341 to explore its equipment innovations firsthand and learn how its solutions can help businesses optimize operations. For more information about Global Industrial’s participation in ProMat 2025, visit Global Industrial at ProMat.About Global Industrial CompanyGlobal Industrial Company (NYSE: GIC), through its operating subsidiaries, is a value-added distributor. Leveraging over 75 years of experience, Global Industrial specializes in providing industrial equipment and supplies to small- to medium-sized businesses, large enterprises, and the public sector. Global Industrial is committed to its customer-centric strategy and leverages a team of subject matter experts, products from its Global Industrial Exclusive Brands™, and national vendor relationships to help customers succeed. At Global Industrial, “We Can Supply That®.”ContactMike Smargiassi / Jomar OrejuelaInvestor / MediaThe Plunkett Group212-739-6729mike@theplunkettgroup.com / jomar@theplunkettgroup.com
When a machinery manufacturer making microchips needed a device to precisely position parts in a clean room test situation, the EMH AL System™ Aluminum Crane with motorized Low Headroom End Trucks provided the ideal solution. Since completion, the customer could not be more pleased with the installation. The machine manufacturer has already contracted for a second EMH AL System.
An industry leading advanced electronic monitoring and security systems manufacturer developed a need to create a clean room in addition to more storage space. The custom solution would include an IT clean room and storage space. The mezzanine structure created a unique enclosed space below for the IT clean room.
