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Founded in 2023, the Advanced Energy Council was established to represent the companies that produce, implement, and support advanced energy technologies and accessories. The group was formed with the intention of being inclusive of current and future motive energy storage technologies. Value Proposition: Educate, the market, colleagues, standardization for the customer (end user), transparency and trust, share, research (market research, market size, point of use) Center of excellence and expertise - resource for the best knowledge Collective voice of the members to promote innovative energy solutions Membership Types: Manufacturers of Batteries Manufacturers of Chargers and Accessories Equipment OEM's (examples: AMRs/AGVs, Forklifts, Drones, Carts, and Aerial Equipment) Suppliers to Battery Industry Consultants Service Companies Academics Mission: To uplift and promote the safe use and adoption of advanced energy technologies in motive material handling applications. Vision: Advancing sustainable motive material handling energy solutions.
Solutions Community members are Industry’s thought leaders on automation, software, hardware, equipment and services that support a fully integrated supply chain. This includes suppliers, integrators, consultants, media, academia and users. They collaborate on solutions worldwide and in virtually every major manufacturing and distribution sector. The philosophy of the Solutions Community is to support MHI’s mission of providing a unique venue where suppliers of material handling equipment and technology can collaboratively work with the user community to improve the marketplace for all. All participants adhere to a safe harbor no-buy, no-sell environment to openly discuss topics of mutual interest, including best practices, lessons learned and other information. Goals of the Solutions Community include: Identifying, developing and disseminating forward-looking value propositions for Material Handling and Supply Chain practitioners; Identifying market trends and challenges in Material Handling and Supply Chain operations in order to develop timely and relevant solutions; Providing a forum for discussion of business and technology trends; and, Establishing strong connections between Members of the Group with the community of Supply Chain and Material Handling product and service providers, as well as organizations and individuals interested in Solutions Community activities; A basic tenet of the Solutions Community is to create a non-commercial environment that fosters networking, relationship building and the open exchange of information. Mission To engage and collaborate with suppliers, practitioners, and stakeholders in timely discussions towards supply chain solutions. Vision Inspiring evolutionary excellence in the supply chain through diverse stakeholder collaboration. Members meet regularly to exchange ideas and develop Information Systems solutions for Supply Chains. Solutions Community Programs include: Engagement on an ongoing basis with: The User community. Adjacent communities such as: Consultants, Market Research Firms, Vertical Market Organizations, supply chain associations, academia, and regulatory agencies. Developing educational and seminar materials for presentation to interested communities. Providing public relations outreach on behalf of MHI relative to solutions. Authoring solutions blueprints and white papers Proactively responding to media to positively share information with the marketplace and position ISSG. Establish thought leadership on how information system solutions support the U.S. Roadmap for Material Handling & Logistics.. Conducting surveys on technology trends and developments To enable organizations to achieve material handling and supply chain excellence by facilitating the delivery of meaningful, innovative and practical information.
The Robotics Group (TRG) are leading manufacturers, integrators, consultants, and component suppliers of robotic solutions designed specifically for warehousing and distribution applications. Traditionally, industrial robots in material handling applications have been limited to palletizing/depalletizing, conveyor picking, or other highly-repetitive tasks. Technology advancements are creating opportunities for robots and automated machinery in a wider variety of applications, including warehousing and distribution center activities. TRG conducts education and outreach with the goal of fostering technology adoption in this rapidly changing industry sector. Mission Our team of technology leaders inspires user confidence and fosters the adoption of robotic solutions to drive efficiency in supply chain applications. TRG member companies meet regularly to identify methods of promoting adoption of robotic and automated solutions in material handling applications. We identify barriers to adoption and understand the voice of the customer while creating opportunities to encourage the transition of automated technologies to promote supply chain efficiency. TRG programs include: The development of educational and training materials; A voice in the development and maintenance of national and international standards; The communication of the benefits of robotic and automated solutions via trade shows, educational forums, and other national and regional seminars.
MHI is the largest U.S. material handling & logistics association representing the leading providers of material handling & logistics solutions. Solutions that make the supply chain work. MHI members are material handling and logistics equipment, systems and software manufacturers; consultants; systems integrators and simulators; third party logistics providers and publishers. MHI provides educational, business development, networking and solution sourcing opportunities for its member companies and for the larger community of manufacturing, distribution, logistics and supply chain professionals.
Transform your warehouse with Applied Industrial Flooring's comprehensive consultancy, precise surveying, and expert construction services for concrete floor enhancements across Canada and the US. We specialize in high-tolerance, flat, and level concrete flooring essential for cutting-edge automation systems like AutoStore's ultra-dense robotic grids, Automated Guided Vehicles (AGV), Very Narrow Aisle (VNA) trucks from leading suppliers such as Raymond, Linde, Crown, Jungheinrich, and Hyster-Yale, plus Goods-to-Person (G2P) picking solutions. Our proven remediation ensures full compliance with stringent MHE standards and manufacturer specs, including AutoStore and Exotec's tight flatness tolerances for seamless robot movement and load-bearing stability. We transform uneven surfaces into durable, high-performance foundations that enhance efficiency, minimize downtime, and support vertical storage growth—partner with us for customized solutions that optimize your logistics.
Your Partner for Smarter Intralogistics CAPTRON North America combines four decades of sensor expertise with a forward-looking approach to deliver innovative intralogistics solutions. We’re more than a sensor manufacturer—we’re HMI specialists, technology innovators, and digital problem-solvers. Our portfolio extends beyond hardware with CAPTRON Solutions, offering: -Pick-by-Light & Put-to-Light systems for faster, more accurate order fulfillment -Custom software development & integration tailored to logistics workflows -Lean process consulting to optimize efficiency and reduce errors -Project management ensuring smooth implementation from start to finish By seamlessly linking hardware and software, CAPTRON empowers warehouses and distribution centers to operate smarter, safer, and more efficiently. From automation to digital transformation, we deliver complete solutions from a single source—helping intralogistics operations meet the challenges of today and tomorrow.
Durable Surfaces is a national leader in industrial floor consulting and remediation, specializing in making facilities Industry 4.0 ready. With over 24 years of experience, we assess, restore, and upgrade existing concrete slabs to support high-throughput automation and safer operations. Our services include: • Slab Assessments: Crucial due diligence for real estate/automation planning, providing data-driven analysis beyond visual inspection. • Ultra-Flat Floors: Precision flatness consulting, testing, and corrective grinding for AGVs, AMRs, and ASRS. • Comprehensive Repair: Over 70 scopes of work, including expert joint and spall repair, surface restoration, and high-performance coatings. We work around live operations to minimize downtime. We partner with clients to extend asset life, boost equipment performance, and lower long-term lifecycle costs.
At its Annual Conference in Tucson, Arizona, MHI celebrated five exceptional professionals who have shaped the supply chain. The honorees were recognized during Awards Night on October 14.MHI’s Young Professional Network (YPN), a community devoted to developing and retaining the future leaders of the material handling industry, awarded Katie Hall the Outstanding Young Professional Award. Katie is Marketing Specialist for Fives Intralogistics. The YPN Young Mentor Award was presented to Mike Drolet, who is the Global Director of Industry Development for Murrelektronik.The Marketing Professionals (Mpro) community issued its Outstanding Marketer award to Joe Pelej, the Director of Marketing for Matthews Automation. Mpro is a dynamic community within MHI dedicated to empowering marketing professionals in the supply chain.Three awards were presented by the Material Handling Education Foundation, Inc. (MHEFI), an independent charitable organization that provides financial support to engage and retain talent in the material handling, logistics, and supply chain industry.Sal Fateen, CEO of Seizmic, Inc., received the 2024 Norman L. Cahners Industry Award, while Gregg Goodner, board member of Hytrol, was honored with the 2025 award. This lifetime achievement honor recognizes individuals who have made extraordinary, long-term contributions to the material handling industry.MHEFI also presented the MHEFI Exception Contribution Award to Jim Vandegrift, the retiring president of R&M Material Handling. This award recognizes professionals who have made a significant impact on the material handling industry.The 2025 MHI Annual Conference was held October 12-15 at the JW Marriott Starr Pass Resort in Tucson, Arizona. The event featured keynotes, educational sessions, MHI Industry Group meetings, and networking events.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, workforce solution providers, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers, and the industry as a whole through programming and events. The association produces the ProMat and MODEX expositions that showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. The Warehousing Education and Research Council (WERC) is a division of MHI and provides education and research to the warehousing, distribution, and logistics community.
MHI and Oxford Economics release new insights into the material handling sector’s $266 billion GDP impact and its growing role in the national supply chainMHI, in collaboration with Oxford Economics, has released an updated “Handling the US Economy: The Economic Impact of the Material Handling Industry” report. This in-depth analysis explores how the material handling sector contributes to the broader U.S. economy and supports the supply chain infrastructure.The report reveals that the industry’s economic impact reaches far beyond the facilities where equipment and technologies are manufactured or designed. Its influence spans multiple sectors, driving job creation, tax revenue, and GDP growth.In 2018, when MHI and Oxford Economics produced the first ever analysis report, it was reported that the economic contribution of the U.S. material handling industry amounted to more than $173.2 billion in GDP. In 2024, the material handling industry has seen significant growth and now contributes $266 billion to the US GDP, supports more than 1.9 million jobs, and generates $58.3 billion in tax revenues. The GDP multiplier for the industry is 3.6. This means that for every $100 directly contributed by the industry, an additional $260 is generated elsewhere in the US economy. The jobs multiplier is 3.7, which indicates that for every 10 jobs directly created by the material handling industry, an additional 27 jobs are supported throughout the broader US economy.The report also highlights notable employment growth within the industry. In 2024, the industry directly employed 502,000 workers—an increase from 402,000 in 2018. Of those, manufacturers represented the largest share at 84% (422,000 employees), followed by dealers at 8.3% (approximately 42,000 employees), and service providers at 7.8% (around 39,000 employees).“This report highlights the essential role the material handling industry plays in driving economic growth. Beyond providing the equipment and technology that moves and delivers goods, the industry provides valuable support services—including consulting, leasing, and design—that enhance efficiency and generate added value throughout the supply chain and the broader economy,” said John Paxton, Chief Executive Officer of MHI. “The insights in this report will help to support your businesses decisions moving forward.”To download the report, please visit mhi.org/hub/marketintelligence.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, workforce solution providers, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers, and the industry as a whole through programming and events. The association produces the ProMat and MODEX expositions that showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. The Warehousing Education and Research Council (WERC) is a division of MHI and provides education and research to the warehousing, distribution, and logistics community.
Raleigh, NC -- October 6, 2025 -- Tompkins Solutions, a leading warehouse automation consulting and execution firm, is proud to announce the return of its founder, Dr. James A. Tompkins, as Chairman of the Board. Starting in Raleigh, N.C., Dr. Tompkins built Tompkins Solutions into a globally respected supply chain consulting firm, completing over 3,000 projects for manufacturers, retailers, distributors, and logistics providers worldwide.In 2020, Dr. Tompkins retired from Tompkins Solutions and founded Tompkins Ventures, a B2B matchmaking firm focused on solving critical business challenges in capital, digital enablement, supply chain, organizational development, and procurement. Within five years, Tompkins Ventures has become a leading solutions network, connecting executives with innovative partners and strategies globally.Now, Dr. Tompkins is returning to Tompkins Solutions, owned by Grays Peak Capital and Valore Ventures, to help propel Tompkins Solutions toward new heights. "Tompkins Solutions has always held a special place in my heart, and I'm excited about the opportunity to guide its continued growth and relevance in a rapidly evolving supply chain environment. Together with the outstanding team at Grays Capital and the strong foundation we've built at Tompkins Ventures, I believe we're poised to create something truly extraordinary."Scott Stevens, Managing Partner at Grays Peak Capital, welcomed Dr. Tompkins' return. "Jim's legacy is woven into the very fabric of Tompkins Solutions," said Stevens. "Bringing him back into the organization not only reconnects us with our roots but also positions us for a bold and innovative future. We're confident that the synergies between Tompkins Solutions and Tompkins Ventures will unlock new value for our clients and partners across the supply chain landscape."As Chairman of both Tompkins Solutions and Tompkins Ventures, Dr. Tompkins will align the organizations to strengthen Tompkins Solutions' leadership in warehouse automation and supply chain consulting. His return signals a renewed commitment to innovation and excellence in the industry.About Tompkins SolutionsTompkins Solutions is a supply chain consulting and implementation firm that helps companies design, build and support integrated warehouse operations. With deep expertise in automation, strategy and execution, Tompkins Solutions enables clients to streamline operations, improve efficiency and drive competitive advantage in today's complex logistics environment.For more information please visit: www.tompkinsinc.comAbout Tompkins VenturesTompkins Ventures matches your enterprise's challenges with our network of hundreds of Commercial Partners, Capital Partners and Consulting Partners. Our toolbox is unlimited, as every Tompkins Ventures Partner has decades of experience helping companies address the five major factors for business success: Digital Enablement, Entrepreneurial Growth, Logistics/Supply Chain, Organizational Development, and Procurement. In today's business environment of continual disruption, even the best companies do not do everything great. Your core competency is your business. Our core competency is selecting the right Partner(s) to work with your executive teams to make good companies great. Business strategy and supply chain expert Dr. James A. Tompkins founded Tompkins Ventures in 2020. Our network is based in the U.S. but operates on all continents except Antarctica.For more information visit: www.tompkinsventures.com/ContactShaun Kelly407-305-8470https://www.tompkinsinc.com/
Artificial Intelligence (AI) is transforming how warehousing and distribution teams learn, adapt, and perform. To explore this shift, MHI will host a Supply Chain Tech Talk on October 28 at 1:00 PM ET. Sponsored by Strivr, an AI-powered solutions provider, the webinar is titled “From Capture to Action: AI’s Role in Frontline Execution.”Featured speakers for this MHI Tech Talk include: Derek Belch, Founder & CEO, Strivr Robby Dhesi, Director of Operations, Transformation, RNDCThis Tech Talk will examine practical ways organizations can turn expert know-how into step-by-step guidance that supports employees in the flow of work. The speakers will discuss how real-time instructions can reduce errors, minimize delays, and keep shifts aligned to the same process.Register now to attend this complimentary Supply Chain Tech Talk webinar on October 28 at 1:00 PM ET.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, workforce solution providers, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers, and the industry as a whole through programming and events. The association produces the ProMat and MODEX expositions that showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. The Warehousing Education and Research Council (WERC) is a division of MHI and provides education and research to the warehousing, distribution, and logistics community.
The always-on, lights-out distribution center has been a conversation point in the supply chain space for years. Many industry professionals look to that ideal as inspiration while building automation into their processes and designing for end-to-end connectivity. Now that we are seeing more use cases for agentic AI, are we meaningfully closer to a DC that can truly operate without any human intervention?Discussing this idea are Warren Owen, VP of Solution Consultants at Netstock; Karl Sanchack, COO of Carnegie Foundry; and Thomas Zoehrer, CEO and Co-Founder of SSy.AI.
Access to solutions is pivotal in resolving pressing challenges, driving innovation, and ensuring adaptability to changing circumstances in your material handling, warehousing and supply chain operations. The MHI Solutions Community can provide that critical access.
In this episode, we talk with John Reichert and John Ashodian about MHI’s Solutions Community, which recently held its fall meeting. Find out how Community members are using their unique perspectives to help the supply chain industry during the pandemic.
Emmy Lou Burchette of Burchette & Associates Inc., a strategic marketing and business consulting firm, discusses MHI’s new report, “Transformation Age: Shaping your Future"
The world of robotics and automation for intralogistics is advancing quickly. Suppliers are pushing into new frontiers as technical barriers fall and innovations come to market. Warehouse operators and solution designers are combining technologies in new ways. With a focus on autonomous mobile robots (AMRs), piece picking, and learning systems, this session delivers insight into cutting-edge applications. Attendees will hear from experts representing practitioners, consultants, and integrators.
Want to know how to improve your workforce performance, enhance your data analysis, or speed up your delivery times? Come to the Tech Talk! MHI’s Tech Talk invites three panelists from SICK, Digital Consultant Manager Dave Gustafson, Systems Application Engineer Nick Kern, and Director of Business Consulting Industry 4.0 Divya Prakash to discuss how AI empowers warehouse automation in the supply chain. The panelists will detail AI-powered solutions from SICK, a major proponent in sensor technology. Supply chain professionals will receive first-hand information regarding everything they need to know to scale up their warehouse operations with artificial intelligence as a tool and have the chance to ask questions that the panel guests will answer.
Hear from a panel that will include Pitney Bowes and thredUP! The world of robotics and automation for intralogistics is advancing quickly. Suppliers are pushing into new frontiers as technical barriers fall and new innovations come to market. Warehouse operators and solution designers are combining technologies in new ways. With a focus on mobile robotics, piecing picking, learning systems, participants will get insight into cutting-edge applications from industry experts representing consultants, integrators, and some traditional automation to boot. Panel of End-Users and Integrators/Consultant
The Robotics Group (TRG) are leading manufacturers, integrators, consultants, and component suppliers of robotic solutions designed specifically for warehousing and distribution applications.
This Guideline was developed by the Lift Manufacturers ("LIFT"), an Industry Group of the Material Handling Institute ("MHI"); and represents suggested practices and considerations for precautionary labels on Industrial Scissors Lifts and Tilters. It is intended to provide useful information and guidance for owners, users, designers, purchasers and/or specifiers of such equipment. It is advisory only and should only be regarded as a simple tool that its intended audience may or may not choose to follow, adopt, modify, or reject. The following information does not constitute a comprehensive safety program, cannot guard against pitfalls in operating, selecting, and purchasing such a system, its repair or its replacement, and should not be relied upon as such. However, such a safety program should be developed, and an independent adviser should be consulted in doing so.
To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190
The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
This document is intended to guide an end user/owner project team, including a consulting partner when appropriate, in the creation of a procurement specification to accompany a Conveyor System request for proposal.
The Hänel Lean-Lift as a high-speed shipping systemWhen it comes to tools, the experts at Productivity Inc. can provide customized solutions for the metalworking industry. In addition to consulting, customer care, service and maintenance,Productivity Inc. delivers tools and tool holders to customers throughout North America. Fast shipping from the company’s site in Minneapolis is supported by three Hänel Lean-Lifts® that are used to store more than 10,000 items.The Hänel vertical lifts are equipped with multifunction containers, making them ideal for automated small parts storage. Job orders are displayed directly on the HänelSoft® terminal and can be processed there.The high-speed version of the Hänel Lean-Lift® quickly brings stored items to the retrieval area on request.If the items needed for a particular order are located in various lift systems, picking performance can be boosted even more through parallel system operation.Thanks to digital compartment and sub-level indicators, even storage positions in very small configuration layout patterns can be identified easily. The combination of all these features ensures that orders are filled and shipped in record time – without errors.Orders are filled directly opposite the system access points, where they are also packed for shipping. Order confirmation is entered in the systems using barcode scanners. Another Hänel Lean-Lift® located in a different area of the warehouse is also integrated in the storage solution.Productivity Inc. quickly recognized the high quality of Hänel technology through the reliable performance delivered by the storage systems
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Updated May 2023. This Guideline was developed by the Rack Manufacturers Institute, an Industry Group of MHI and represents suggested practices and considerations for repairing or replacing damaged racks. It is intended to provide useful information and guidance for owners, users, designers, purchasers and/or specifiers of repairs to racks and rack systems. It is advisory only and should only be regarded as a simple tool that its intended audience may or may not choose to follow, adopt, modify, or reject. The following information does not constitute a comprehensive safety program, cannot guard against pitfalls in operating, selecting and purchasing such a system, its repair or its replacement, and should not be relied upon as such. However, such a safety program should be developed, and an independent adviser should be consulted in doing so.
Updated March 2023. The safe and efficient use of racked storage facilities depends on a number of factors. It is with these factors in mind that these considerations have been prepared to give advice to the warehouse operator who may not be a specialist in technical matters or in the detail design related to the storage facility. These considerations are intended to give an indication of good practice. They are not intended to be comprehensive, and where the user is in any doubt, or where this document does not appear to cover fully the particular situation being considered, then the user must consult the supplier or other sources for specialized technical advice.
This guidance document represents user considerations associated with multi-level shelving. It was developed by the Storage Manufacturers Association (SMA) and is intended to provide useful information and guidance for owners, users, designers, purchasers, or specifiers of material handling equipment or systems. It is advisory only and should only be regarded as a simple tool that its intended audience may or may not choose to follow, adopt, modify, or reject. The following information does not constitute a comprehensive safety program, cannot guard against pitfalls in operating, selecting, and purchasing such a system, and should not be relied upon as such. Such a program should be developed, and an independent adviser should be consulted in doing so.
This guidance document represents user considerations associated with industrial work platforms. It was developed by the Storage Manufacturers Association (SMA) and is intended to provide useful information and guidance for owners, users, designers, purchasers, or specifiers of material handling equipment or systems. It is advisory only and should only be regarded as a simple tool that its intended audience may or may not choose to follow, adopt, modify, or reject. The following information does not constitute a comprehensive safety program, cannot guard against pitfalls in operating, selecting, and purchasing such a system, and should not be relied upon as such. Such a program should be developed, and an independent adviser should be consulted in doing so.
Consultants whose practice includes the areas of material handling and logistics possess varying degrees of technical expertise, ranging from business process advice and design to detailed engineering design services that lead to equipment and systems being bid and procured. Although a consulting firm may also perform system integration services, it is more the exception than the rule. See also Systems Integrator .
Integrated Systems and Controls (ISC) refers to a product section of the Material Handling Industry of America. An integrated system is a desired state that generally refers to at least one of the three possible characteristics of an installed material handling system. First, although mechanical automation of the material flow properties of a system may be evident, it is the automation of the information flow associated with what is taking place, concurrently with the physical flow, that is the most defining characteristic. Secondly, an integrated system can be characterized by an unbroken, highly coordinated material flow link between successive stages in a manufacturing or warehousing operation where continuous flow is emphasized, and delays, waiting and intermediate storage minimized. Thirdly, an integrated system characteristically interfaces two or more material handling devices in order to form the bridge between work stations or other discrete points of origin and destination within the material flow cycle, with the goal being a high degree of mechanical coordination and the precise timing of movements. See also System Integrator , Consultant , and Controls .
A System Integrator is a company that possesses the resources required to provide a full set of engineering services needed to take a project from the problem definition stage all the way through to implementation and system acceptance by the end user. In some cases, but not always, a company that defines itself as a system integrator may also manufacture equipment and controls. A system integrator will also assume financial responsibility for system performance. See also Consultant and/or Integrated Systems & Controls.
Free downloadThis standard applies to industrial steel work platforms. An industrial steel work platform is typically a prefabricated free-standing non-building structure similar to a building with an elevated surface that utilizes a pre-designed framing system and is located within an industrial or similarly restricted environment. Flooring may include other structural or non-structural elements such as, but not limited to, concrete, steel, and engineered wood-products. This standard is intended to be applied to the design, testing and utilization of such structures. Industrial steel work platforms are hereinafter referred to as just “work platforms” or “platforms”. This standard does not apply to platforms whose structural framing components are not made from steel. This standard is written based on the work platform being restricted from the general public and that those working on the work platform are properly trained, appropriately dressed, and physically able to work on such platforms in an industrial or warehouse environment. For applications beyond the scope of this standard, consult a qualified design professional. This standard is written to address requirements for the preponderance of work platform installations and is not intended to limit the extent of possible designs nor the auxiliary materials that may be used in conjunction with a boltless shelving installation. Special designs, e.g., systems installed outdoors subject to wind, snow and rain, or the use of material not specifically cover in the standard require the approval of a qualified design professional.