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KPI Solutions is an end-to-end warehousing and distribution solutions provider, offering supply chain consulting, warehouse software, systems integration, and automation. We partner with our customers to analyze, design, implement, and support a full range of customized supply chain solutions that elevate distribution performance, provide competitive advantage, and enable growth. Our data-driven, technology-neutral approach transforms operations with automation to boost fulfillment speed, reduce reliance on labor, and improve agility. Our full-service capabilities include supply chain consulting, engineered concept design, automated systems integration, warehouse software, and lifetime support services. Our Solutions: Automated Storage & Retrieval Systems Automated Guided Vehicle Systems Carousels Consulting & Professional Services Controls & Controlling Devices Conveyors Order picking & E-Commerce fulfillment Sortation Equipment Systems Integration Services Vertical Lift Module
American Crane is a privately held U.S. company with headquarters in Eastern PA. We are a leading manufacturer of overhead cranes, hoists, and other material handling equipment. Our equipment can be used in almost any industry including Nuclear, Oil and Gas, Aerospace, Marine, Pulp and Paper, Automotive, Food and Beverage, Metals, Transit, Chemical/Plastic, Waste, Construction and General. We have over 40 years of experience customizing equipment to meet the application requirements provided by our customers. Visit AmericanCrane.com for more comprehensive material handling information and to ORDER parts and standard equipment. We carry the American Crane brand as well many other popular brands such as Columbus McKinnon (CMCO). From complex custom equipment to standard equipment and parts, we can meet all your material handling needs. Call 877.877.6778 or email us at info@americancrane.com.
At Tryon Solutions, we help organizations reduce operational risk, improve warehouse performance, and align technology investments to real business outcomes.For more than 16 years, we have partnered with supply chain leaders to modernize warehouse operations through WMS implementations and upgrades, automation and AI integration, strategic advisory services, testing and validation, and continuous operational improvement. Our team has supported 1,000+ engagements with a 100% successful go-live track record.What makes Tryon Solutions different is our ability to connect strategy with execution. We understand that warehouse performance depends on more than technology alone. Systems, processes, labor, automation, and operations must stay aligned to sustain long-term results.Through our MOTION framework, we help organizations continuously optimize operations, improve visibility, reduce disruption, and increase speed to value across the supply chain.Whether supporting a cloud migration, automation initiative, WMS upgrade, or post-go-live optimization effort, we focus on delivering practical solutions that protect throughput, improve efficiency, and create measurable operational impact.
For more than 30 years, the Magnetek brand has served the needs of both traditional and emerging commercial markets that are increasingly dependent on “smart” power. Our customers rely on our power and motion control expertise to develop technology and solutions for their unique applications. When it comes to material handling, we have a fundamental understanding of our customers’ needs and we apply our knowledge of digital power and motion control to enhance their success. As America's largest supplier of digital drive systems for crane and hoist applications, we are also dedicated to energy efficiency. Our Magnetek-brand, Energy Engineered® products include radio remote controls, braking and collision avoidance subsystems and motors for industrial cranes and hoists; digital motion control systems for elevators; and drive systems for mining equipment. Magnetek is a brand of Columbus McKinnon Corporation.

CMAA 78 has been published to recognize overhead traveling crane service and the service of associated hoisting equipment as an "industry" worthy of having guidelines and standards for providing high-quality, professional services performed by safety-minded, manufacturer-trained and certified technicians. With the introduction of Specification 78, CMAA intends to set higher performance standards and raise customer expectations related to the service of overhead traveling cranes and associated hoisting equipment.Secure PDF This standard is distributed as an encrypted PDF with a license for up to 2 separate devices. You will receive one email for registering a device and another email with the standard attached. You will need administrative privileges in order to install the FileOpen plug-in for Adobe Acrobat/Reader. Administrative privileges may also be necessary to disable protected mode in Adobe Acrobat/Reader when printing to network printers. FileOpen Plug-In FAQ http://plugin.fileopen.com/faq.aspx FileOpen Troubleshooting FAQ http://www.fileopen.com/products/troubleshooting-faq

CMAA 78 has been developed to recognize overhead traveling crane service and the service of associated hoisting equipment as an "industry" worthy of having guidelines and standards for providing high-quality, professional services performed by safety-minded, manufacturer-trained and certified technicians. With the introduction of Specification 78, CMAA intends to set higher performance standards and raise customer expectations related to the service of overhead traveling cranes and associated hoisting equipment.

CMAA 78 has been published to recognize overhead traveling crane service and the service of associated hoisting equipment as an "industry" worthy of having guidelines and standards for providing high-quality, professional services performed by safety-minded, manufacturer-trained and certified technicians. With the introduction of Specification 78, CMAA intends to set higher performance standards and raise customer expectations related to the service of overhead traveling cranes and associated hoisting equipment. Secure PDF This standard is distributed as an encrypted PDF with a license for up to 2 separate devices. You will receive one email for registering a device and another email with the standard attached. You will need administrative privileges in order to install the FileOpen plug-in for Adobe Acrobat/Reader. Administrative privileges may also be necessary to disable protected mode in Adobe Acrobat/Reader when printing to network printers. FileOpen Plug-In FAQ http://plugin.fileopen.com/faq.aspx FileOpen Troubleshooting FAQ http://www.fileopen.com/products/troubleshooting-faq

(Atlanta, Georgia, May 2st, 2024) - Telgian Engineering & Consulting, LLC (TEC) recently announced the addition of Jim Burian as Regional Practice Leader, Fire Protection Engineering. In this position, Burian will be responsible for the implementation of fire protection solutions and strategies serving TEC clients. Burian is a proven leader with over 13 years of experience and excels in key account management within the public safety and Testing, Inspection, Certification (TIC) industry. Known for his adept leadership and creative problem-solving, his expertise includes engineering, project management and compliance management. “We couldn’t be more excited to add Jim to our team,” says TEC Vice President – East, Keith Butler. “His ability to relate his experience in operational leadership to evaluation of the built environment adds tremendous value to both our firm and our clients moving forward. This leadership is essential as he will oversee our rapidly growing fire protection engineering practice across the Midwest.” Previously an Engineering Leader for UL Solutions, Burian managed key accounts across all built environment industries, creating enduring client relationships. In addition to analyzing business data and market trends, he also identified areas for expansion of services, while working directly with customers to drive business growth. Burian also collaborated cross-functionally with multiple teams and leaders, such as fire suppression, roofing, containment, building products, fire alarm control panels, initiating and indicating devices, fire, and smoke to provide a seamless project execution. Burian earned a Bachelor of Science in Mechanical Engineering from Illinois Institute of Technology in Chicago. He is a member of the National Fire Protection Association (NFPA), Society of Fire Protection Engineers (SFPE), and the Chicago Chapter of SFPE. About Telgian Engineering & Consulting, LLC (TEC) Telgian Engineering & Consulting, LLC (TEC) is a full-service global engineering and risk mitigation consulting firm specializing in complex, multi-discipline public and private sector projects. TEC provides professional services related to the protection of people, property, information and organizational mission against preventable losses including full-scale fire testing, strategic/enterprise risk management, fire protection engineering, security, environmental health and safety, emergency management, operations continuity and construction administration services. Since 1985, TEC has worked hand-in-hand with clients such as architects, engineers, owners, developers, risk and facility management firms, construction teams and government agencies. TEC’s professionals are dedicated to delivering value through effective protection solutions that meet today’s risk challenges. In addition to a uniquely global perspective, the company also offers in-depth knowledge of local, state and federal compliance requirements.

Charlotte NC – February 23, 2024 – With a mission to inspire action among logistics professionals, the Warehousing Education and Research Council (WERC) has released the full program of educational sessions and networking events for the WERC Annual Conference. The conference will take place at the Hilton, Anatole in Dallas, Texas on June 2-5.The conference’s educational sessions, which focus on the essential areas of people, processes, and technology, enable attendees to expand their operational knowledge and accelerate their professional development.“The WERC Annual Conference is a hub for learning and growth where professionals at any stage of their career can expand their logistics skillset,” stated Michael Mikitka, EVP for MHI Knowledge Center and WERC. “Our 2024 program has been crafted to deliver actionable intelligence to the industry’s most pressing challenges and to foster collaboration between attendees.”Below is a sample of a few sessions that will be offered at the 2024 WERC Annual Conference:What Younger Workers Look for in a Job: This session explores the latest research on those aged 18-34 without college degrees. Participants will gain a better understand of this job candidate demographic, which they can apply toward talent and retention tactics.Forecasting with AI and Machine Learning (ML): For supply chain leaders, ML has the potential to drive business success when applied to forecasting. In plain English, this session will explain how and why ML applies to forecasting and how it compares to non-ML forecasting techniques.Case Study: Executing a Total Operational Network Transformation: This session details how the total transformation of an entire operational network resulted in inventory accuracy improving from 55% to 99.2%, late orders reduced by 95%, and cost-per-unit dropped by 20%. The presentation will also share how a multi-site digital implementation laid the groundwork for the organization's future.In addition to Thought Leader sessions listed above, WERC 2024 features the always popular Peer-to-Peer discussion sessions. These small-group gatherings provide attendees the opportunity to talk with peers about crucial issues and to share their insights and solutions. Beyond the comprehensive lineup of educational sessions, WERC 2024 will also host three inspiring keynotes.Attendees can also broaden their operational perspective by registering for a facility tour on June 5. Hosted by Edward Don & Company, Henry Schein, Inc., Lennox International, the Mariner, and Northern Tool Equipment, the tours will showcase cutting-edge distribution technology and processes.To attend this premier event for warehousing, distribution, and fulfillment professionals, register now at werc.org/2024. Companies interested in hosting an informative conference session about their products and services are invited to learn more about the WERC 2024 sponsorship opportunities.About WERCWERC, a division of MHI, is the only professional organization focused on warehousing, distribution, and fulfillment and its role in the supply chain. Through membership in WERC, seasoned professionals and those new to the industry master best practices and establish valuable relationships. Learn more about WERC at werc.org.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 900 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers, and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.

Attendees of WERC’s 46th Annual Conference explored how to seize growth opportunities amidst a period of rapid transformation in the warehousing, distribution, and fulfillment industry. The Warehousing Education and Research Council (WERC), a division of MHI, hosted this event at the Hilton Orlando in Florida from June 4-7, 2023. “It was wonderful to welcome so many first-time attendees to WERC 2023 who were eager to learn from leaders in our industry,” said Michael Mikita, EVP for MHI Knowledge Center and WERC. “Of course, we also saw a lot of returning attendees, demonstrating the strength of the conference’s practical and forward-looking educational sessions. We are grateful to our WERC 2023 sponsors for enabling our attendees to connect in Orlando and build a stronger professional network.” Industry-Led Educational Sessions “The conference delivered a rich agenda of industry-led educational sessions that were highly relevant to today’s warehousing and logistics professionals,” stated Chad Claude, director of operations, DHL Supply Chain, and WERC Advisory Council president. “With the immense competition for labor that companies currently face, the sessions geared toward recruiting and retaining talent provided valuable strategies for workforce development.” From automating the warehouse to adopting a transportation management system, other conference sessions focused on optimizing emerging technologies. “As the tools used in the industry quickly evolve, the conference gave professionals a chance to hear about the real solutions companies are implementing,” said Rick Gott, director of Global Logistics, W.L. Gore, and WERC 2023 conference chair. “This experience of learning best practices from our peers is instrumental to moving the entire industry forward.” New Benchmarking Report Released At a thought leader session on June 6, WERC released its 2023 DC Measures Annual Survey & Report, which helps distribution professionals measure and improve their operations. For the first time, this 2023 report addressed the role that Environmental, Social, and Governance (ESG) initiatives are playing in the industry. Women @WERC and Keynote Sessions Other highlights of the conference included a Women @WERC luncheon on June 6 that taught attendees the art of effective communication. Three keynotes, Jim Knight, Libby Gill, and Joe Theismann, addressed WERC 2023 with powerful speeches about channeling adversity into success on a company-wide, professional, and personal level. WERC 2024 The WERC Annual Conference will move to Dallas, Texas next year. The event will be held June 2-5, 2024. More details can be found at werc.org/2024. About WERC WERC, a division of MHI, is the only professional organization focused on warehousing, distribution, and fulfillment and its role in the supply chain. Through membership in WERC, seasoned professionals and those new to the industry master best practices and establish valuable relationships. Learn more about WERC at werc.org. About MHI MHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 900 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. WERC is a division of MHI and provides education and research to the warehouse, distribution and logistics community. For more information, contact Krys Slovacek, WERC director of events and strategy, at kslovacek@werc.org.

The Warehousing Education and Research Council (WERC) is proud to introduce the release of the Labor Management & Leadership course, the sixth and final installment in its Distribution Logistics Education Program. This course is designed to help logistics professionals build and maintain a strong, adaptable workforce to meet the demands of modern distribution and fulfillment operations.Offered in an online format, the Labor Management & Leadership course empowers learners to master workforce strategies at their own pace. Key topics of the course include: Evaluating the benefits and challenges of the different sources and types of labor. Leveraging labor management systems, strategic scheduling, and workforce leveling to optimize efficiency and productivity. Attracting and retaining talent in a competitive market through talent acquisition best practices. Designing effective onboarding and training programs for new hires. Reducing workforce turnover to maintain operational stability.Participants who complete the Labor Management & Leadership course will earn a social media badge to showcase their skills. Additionally, participants who complete all six courses in the Distribution Logistics Education Program will earn a WERC certificate for education, recognizing their proficiency in warehouse and distribution center operations.To learn more about the Labor Management & Leadership course and WERC’s Distribution Logistics Education Program, visit werc.org/getcertified. Companies of all sizes can access the entire program through WERC Team Membership plans, making it simple to onboard new employees and upskill existing team members.About WERCWERC, a division of MHI, is the only professional organization focused on warehousing, distribution, and fulfillment and its role in the supply chain. Through membership in WERC, seasoned professionals and those new to the industry master best practices and establish valuable relationships. Learn more about WERC at werc.org.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.

To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190

The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
