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A loading dock is typically an elevated opening (or openings) in a building’s sidewall where shipments are sorted and staged for loading and unloading of trailers, shipping containers or rail cars. To make that area more accessible and safe during the movement of goods, loading dock equipment and attachments are used. Because the shipping and receiving process requires personnel to conduct loading and unloading processes, dock equipment is designed to ensure the safety of both the workers and the loads as they enter and exit the trailer. Typical equipment includes attachments that secure and bridge the gap between the vehicle and the dock, lighting to illuminate the inside of the trailer, building-to-vehicle communication systems and weather protection. What Is Dock Equipment? There are several types of dock equipment. These include: Security: To secure the trailer, shipping container or rail car to the dock face, or outside wall of the dock door area, and ensure that it does not roll or shift away, a variety of devices are employed. These include: Dock bumpers - Pieces of rubber located at the floor level of a dock opening to cushion the building from truck trailer impact. Chocks (also called wheel chocks - Triangular blocks of rubber, wood or metal placed in front of, between or behind truck wheels to prevent trailer movement. Trailer restraint - Mechanical or hydraulic devices attached to the dock face that connect to the trailer to prevent its movement. Trailer jack – A device used to support the vehicle end of an over-the-road trailer when the vehicle departs, leaving the trailer behind for extended loading or unloading. Gap bridging: To properly align the floor of the dock and the floor of the trailer, shipping container or railcar—or to close any space between the two—a variety of devices are used to adjust the elevation of the vehicle and bridge the gap. These include: Dock board or dock plate- A portable plate that can be placed manually or with a lift truck. Dock ramp or yard ramp – A portable metal ramp with curbs and wheels attached, pushed into position at the rear of a truck or side of a railcar to provide a bridge down to ground level for personnel or lift trucks to use in loading and unloading. The longer the ramp, the less steep the angle to be climbed. Dock leveler or edge-of-dock leveler - A manually, hydraulically air or electrically operated plate, located at the dock entrance, that can be raised and lowered to accommodate varying trailer floor heights. Dock lift – A fixed lift whose travel is generally 5 feet or less that is used to load/unload material from trucks and transfer it to dock or ground elevation. For loading and unloading trailers when no direct access to the building is available, a movable device can be used instead. These portable dock platforms use a scissor lift mechanism to lift the surface up to the level of the trailer. This allows personnel and handling equipment to ride up to the trailer and back down to ground level with loads. Hinged bridge - A hinged transition plate attached to the edge of the dock platform that unfolds to reach the truck bed. Conveyor – In certain facilities, trailers can be loaded or unloaded from a conveyor line in a fluid load process. Lighting: Lights are often used at the dock to both illuminate the work area, as well as to facilitate communication between personnel at the dock and a truck driver. Types include: Communication lights – Similar to traffic signals, these two- or three-light devices operate in pairs. The exterior light station signals to the truck driver when it is safe to dock the vehicle or depart from the dock. The interior light station notifies warehouse personnel that a vehicle is present at the dock face. Illumination lighting – Because dock areas are often utilized at night, dock lights are used to illuminate the work area, as well as to bring light into the trailer, shipping container or railcar to help personnel do their jobs safely. Weather protection: For dock areas that are exposed to the elements, a variety of devices are used to protect workers and surfaces from rain, snow, ice, heat and humidity. These include: Loading dock door – Similar to a residential garage door, these retractable doors can be made of panels or curtains to control ambient temperature and humidity inside the building. They can be opened manually or automatically when a trailer is secured to the dock face. Dock seal or weather seal - A rubber or canvas covered pad or drape that extends a few inches out from a dock face to seal the gap between the dock and the trailer’s entrance. Dock shelter - A cover that can be extended to protect the opening between the door of a rail car or truck and a warehouse from inclement weather. How Is Dock Equipment Used? Dock equipment is used at the point where a trailer, shipping container or railcar is loaded or unloaded. Shipping: At the dock faces where outbound shipments leave the facility Receiving: At the dock faces where inbound shipments arrive at a facility Yard: If a building has no elevated dock openings, or if all dock openings are occupied by other vehicles, loading and unloading can be accomplished in the yard What Are the Benefits? Dock equipment provides a variety of benefits: Communication: Lighting that indicates and directs truck drivers and warehouse personnel that it is safe to park, enter or exit a trailer Illumination: Lighting that extends into the trailer to help warehouse personnel as they load or unload contents Loading and unloading: Providing safe access by bridging the gap between the dock face and trailer, shipping container or railcar Safety: Preventing personnel or loads from tripping or falling through any gap between the trailer, shipping container or railcar and the dock face Security: Securing the transport vehicle to the building to prevent movement until the loading or unloading process is complete Weather protection: Protecting personnel and loads from inclement weather Where Is Dock Equipment Used? Dock equipment can be found in facilities in nearly every industry, including: Aerospace Appliance Automotive Beverage Chemicals Construction Consumer goods E-Commerce Food Hardware Hospital Manufacturing Materials processing Paper Pharmaceutical Plastics Retail Warehousing and distribution Read more about how Dock Equipment is used in different industries and applications. Case studies detailing the use of Dock Lifts can be found here. Learn More About Dock Equipment Loading Dock Equipment Manufacturers (LODEM) Industry Group Loading Dock Equipment Manufacturers (LODEM) Industry Group Members Dock Equipment Standards
The Storage Manufacturers Association (SMA) members are the Industry’s leading suppliers of industrial storage equipment. They supply storage solutions worldwide and in virtually every major manufacturing and distribution sector. Industrial storage equipment includes steel shelving, industrial work platforms, work and assembly stations, modular drawer equipment, clothing storage lockers, movable base storage equipment, storage containers and directly related equipment. Mission: To deliver value for the work platform and shelving industry by providing education, market intelligence, and standards that promote safe and efficient designs. Vision: To be recognized as the independent authority in the work platform and shelving industry. Value Proposition: SMA members are the industry leaders that develop, maintain and publish standards for design, performance and safe operation of work platforms and shelving products. SMA value includes: Development and maintenance of national standards that help end-users implement efficient and safe warehouse and distribution solutions. Provide educational and training materials to promote the benefits of products. The confidential exchange of market statistics to better understand the industry and market trends. Collaborate to resolve industry problems that individual members can’t solve on their own. SMA members meet regularly to review, discuss and revise the standards for design, performance and proper operation of steel industrial/storage equipment. SMA Programs Include: SMA is accredited by the American National Standards Institute (ANSI) as developer for U.S. Industrial Steel Shelving and work platform product and safety standards; Product testing and R&D programs funded by SMA over the past 20-plus years have resulted in virtually all of the technical advances made within the U.S. Codes/Standards communities with respect to industrial steel shelving; SMA members prepare and conduct extensive educational materials and programs to create additional value for you as a user of steel industrial/storage equipment; All SMA members are seated on the SMA Engineering Committee and on the Storage Council's related groups whose collective mission is to develop the methodology and understanding of how to properly apply and integrate traditional storage solutions; SMA representatives maintain seats on a number of code and fire safety bodies to further assist in advancing the state of the art in steel industrial/storage equipment design/application.
Conveyor handling systems/components; conveyors, belt drive units, Multistage/Singlestage belt unloaders/loaders, Egress extendable/fixed length conveyors, pivoting conveyors, extendable pivoting gravity units, chutes, slides, walkway/platforms, ball tables. Non-powered Ground Support Equipment; baggage/freight carts, mail carts, pallet dollies, container dollies, aircraft tow bars, crew stairs, static racks, cargo handling systems, mobile scissor lifts.
Gorbel® has over 40 years of experience providing material handling solutions that help companies improve their safety, ergonomics, and productivity. Providing a comprehensive line of overhead lifting and ergonomic positioning equipment, Gorbel® uses a consultative approach to match solutions with industry needs. Regional distributors bring expertise to the local level while Gorbel® products are used internationally in industries ranging from heavy manufacturing to aerospace. Products include enclosed track workstation and jib cranes, monorails, G-Force® Intelligent Lifting Devices, GS Electric Chain Hoists, and Cleveland Tramrail® patented track cranes. Additionally, Tether Track™ provides fully engineered fall arrest for those working at heights. For warehouses and distribution centers, Destuff-it™ portable ergonomic conveyors provide a safe and efficient solution for handling floor-stacked packages in shipping containers or related vessels.
InCord manufactures protective guarding products for material handling and warehouse storage, including protective safety netting used for rack, conveyor, and mezzanine guards. From large mesh netting systems for pallet constraint to small mesh and solid liner material used to contain debris and liquids below conveyors, InCord has a netting solution for every fall protection need. InCord manufactures custom safety netting solutions for a range of industries. Our women-owned Colchester, CT manufacturing plant is an ISO-9001 certified facility. InCord was founded in 1995 and is a Connecticut Top Workplace. To discuss an application, request a quote, or obtain technical guidance, please call (860) 537-1414 or email us at netting@incord.com. Contact a Netting Expert Directly: Brian Stevenson, VP of Sales: brian@incord.com / 502.523.5253, Jack Stevenson, Sales Manager: jstevenson@incord.com / 860.531.1086, John Belinsky, Sales Manager: jbelinsky@incord.com / 860.303.6672
We’ve been designing pallet drop safety gates to secure the ledges of mezzanines, elevated work platforms and loading docks for over 40 years. Our safety gates have been installed in hundreds of material handling, warehousing and manufacturing facilities in virtually every industry. We invented the original dual safety gate system, the Roly® Safety Gate, and offer a full safety gate product line for fall protection on elevated ledges and pallet drop areas inside the facility, within rack structures, pick modules, production platforms and in the loading dock. Our pallet drop safety gate models can fit into any application, can be equipped with product containment netting. We excel in designing custom engineered solutions for unique pallet drop applications. All models meet OSHA regulations and ANSI standards. Safety gates can be made with power operation, radio frequency for remote and no-touch operation, and sensors for WMS integration.
Onboard charging solution allows lithium-ion powered equipment to charge from standard 120- and 240-volt electrical outlets, enabling more operations to leverage electric forkliftsGREENVILLE, N.C. (July 10, 2025) – Hyster announces product of the year honors for its onboard charging solution, with Plant Engineering magazine recognizing the solution with a bronze award in the electrical, power and lighting category. Available on several counterbalanced Hyster® forklifts with integrated lithium-ion battery power, the onboard charging solution allows trucks to be charged using standard, commonly available electrical outlets, rather than requiring dedicated higher-capacity charging infrastructure.“Onboard charging helps address a major challenge that has prevented some operations from taking advantage of lithium-ion power,” says Josh Eby, Global Product Manager, Hyster. “The flexibility to simply plug into a common electrical outlet makes electric forklifts a stronger fit for a much broader range of applications, and this recognition by the readers of Plant Engineering further validates our approach to making electric forklifts more accessible.”The onboard charging option is available on several Hyster lift trucks with lift capacities ranging from 4,000 to 8,000 pounds. This charging flexibility makes lithium-ion-powered forklifts a stronger fit for applications with intermittent charging availability, like agriculture and construction, or lower-hour applications that do not require fast charging, like retail and light manufacturing. It also enables businesses to rent electric forklifts without having to alter their electric infrastructure, and even enables recharging via generator when power is unreliable or unavailable.This onboard charging option includes a charging cable with a 240-volt 50-amp connection, adaptors for both 240-volt 30-amp and 120-volt 12-amp plugs, and an out-of-the-way storage bin located to the left of the seat for all cables and adaptors. Depending on the forklift model, operators could expect to get about one hour of medium-duty usage from as little as a 40-minute 6kW (240-volt) charge or a two hour and 40-minute 1.4kW (120-volt) charge. The addition of the onboard charging option does not affect the ability for units to charge quickly via typical offboard chargers.About HysterHyster is a leading worldwide provider of Hyster® forklift truck and container handling solutions for the toughest, most intense industries on earth. The company designs and manufactures an industry leading, comprehensive range of material handling equipment, meeting the unique demands of everything from fast-paced industrial warehouses and manufacturing facilities to the most demanding, heavy-duty applications like ports and terminals. Backed by a dedicated, global dealer network and nearly a century of material handling experience, Hyster is the trusted resource customers can count on for technology tough enough for their worksites and proven solutions that keep critical operations moving.Hyster Company is a division of Hyster-Yale Materials Handling, Inc., a wholly owned subsidiary of Hyster-Yale, Inc. (NYSE:HY) which is headquartered in Cleveland, Ohio and operates globally.ContactJennifer MeyersHyster Company252-481-1354jennifer.meyers@hyster-yale.com
Turnkey automation solution adapts to today's operations while scaling for tomorrow's growthSAN ANTONIO, June 18, 2025 /PRNewswire/ -- Plus One Robotics, a leader in AI-powered robotic vision for material handling, in partnership with beRobox, a specialist in modular mobile robotics, today announced the launch of DepalOne, a turnkey depalletizing solution designed to bring fast, flexible automation to modern warehouses without the need for facility modifications or extended downtime.Seen at both ProMat and Automate this spring, DepalOne combines beRobox's portable hardware with Plus One's AI-driven PickOne™ vision system to deliver an immediately deployable, fully integrated automation cell. Leveraging the Paltz system as its foundation, the duo has incorporated the PickOne vision suite to enhance the hardware's capabilities, creating a dynamic, flexible palletizing and depalletizing cell. The system is built to handle real-world complexity—including mixed, rainbow, and single-SKU pallets—while offering a clear, scalable path as operations evolve.While named for its depalletizing focus, DepalOne reflects a broader evolution: Plus One Robotics has expanded its PickOne offerings to support customers with a range of needs, from simple to complex. With PickOne Lite, PickOne Core, and PickOne Pro, customers can now choose a streamlined, lower-cost vision option and scale up or down as their operational demands change."DepalOne brings the power of our vision system to a much wider range of users, not just the most complex, high-end operations," said Shaun Edwards, co-founder and CTO at Plus One Robotics. "For a long time, advanced robotic vision came priced at a single premium price, requiring months of customization. Now, operators can confidently automate using a reliable, easy-to-deploy system that handles everyday variability, like a reversed pallet, without all the headaches."Following growing demand for turn-key solutions, Plus One Robotics and beRobox took steps to standardize the DepalOne offering and bring it to market as a unified product. Offering a scalable, plug-&-play system that solves labor shortages, ergonomic risks and packaging variability. This enables warehouse operators to deploy automation - within weeks - with confidence and "go live" on day one.DepalOne helps you move beyond just mixed-SKU palletizing, with flexible configurations to support a variety of real-world automation needs: Depalletizing Cell: Efficiently handle diverse packages and containers while seamlessly navigating production exceptions for single SKU, mixed and/or rainbow pallets. Pal & Depal Combo Cell: Single unit for both palletizing and depalletizing—perfect for dock doors, cross-docking operations, or rapid repalletizing with a single cell. Depal/Repal System: Complete solution for depal-to-order, relabeling, and pallet rebuilding for new store footprints, custom shipping, or updated labeling requirements, including rejection and recirculation flows.The system delivers 500-700 packages per hour with 70-pound capacity, up to 98" palletizing height, and nine cycles/minute with dual pallet locations."There's a real need for automation that meets operators where they are—not just in terms of cost and complexity, but in how quickly they can get up and running," said David Demers, CEO of beRobox. "This solution is about enabling progress without disruption. When technology works out of the box and grows with you, that's when automation really delivers."DepalOne is now offered in scalable tiers, with the ability to pair with a corresponding PickOne vision package so you can choose the level that best fits your operation's needs and complexity: Cobot: Fast-track deployment in just 4 weeks, handling up to 500 packages per hour (PPH) Industrial Robot: Deployed in 8 weeks, delivering throughput of more than 650 PPHPlus One Robotics continues to support integrators in developing and deploying custom depalletizing cells. These tailored solutions typically take 20 weeks to deploy but are capable of 1,000+ PPH with compatible items.To learn more about DepalOne, visit www.plusonerobotics.com/depaloneAbout Plus One RoboticsPlus One Robotics provides the industry's fastest and most reliable AI-enabled robotic manipulation platform for warehouse automation. Founded in 2016 by computer vision and robotics industry experts, Plus One Robotics's intelligent solutions combine computer vision, AI and supervised autonomy (human-in-the-loop) to pick parcels and apparel for leading logistics and e-commerce organizations in the Global 100. Plus One Robotics is headquartered in San Antonio with offices in Boulder and a presence in Europe. Visit www.plusonerobotics.com for more information, and follow us on LinkedIn and YouTube.ContactZoe HamiltonPANBlast for Plus One Roboticsplus-one-robotics@panblastpr.com
2025 event raises over $332,000 to support mission of care, advocacy, research and educationOCONOMOWOC, Wis. — June 16, 2025 — ORBIS® Corporation, a global leader in reusable packaging solutions, hosted its fifth annual ORBIS Good Days for Kids golf outing that raised over $332,000 for Children’s Wisconsin, the region’s only independent health care system dedicated solely to the health and well-being of children. The event, which combines the joy of golf with the spirit of giving back, was held at the Grand Geneva golf course in Lake Geneva, Wisconsin, on Tuesday, June 10, 2025. Since its inception, this event has raised a staggering $1.46 million dollars.“Kids are the best cause we can think of, and Children’s Wisconsin has been at the forefront of providing care for every aspect of a child’s health, including their physical, social, and mental well-being,” said Norm Kukuk, president of ORBIS Corporation. “At ORBIS, we are immensely proud to continue supporting the communities in which we work. The impact Children’s Wisconsin has on children’s health both at home and at school is profound, and we are grateful to be part of their journey. We extend our heartfelt appreciation to our dedicated suppliers for joining forces with us to raise these crucial funds that cumulatively have resulted in $1.46 million in donations. I appreciate the work everyone did to make it an outstanding day for us!”The partnership between ORBIS and Children’s Wisconsin started out benefiting pediatric critical care for kids experiencing a life-threatening injury or illness. Funds raised during the Good Days for Kids golf outing go to work immediately, fueling the most pressing needs of the Children’s Wisconsin mission of care, advocacy, research, and education.“Because of ORBIS, more kids cared for by Children’s Wisconsin can have good — and even great — days,” said Meg Brzyski Nelson, President of the Children’s Wisconsin Foundation. “We are deeply grateful for their partnership, as well as the sustained generosity of all those who have participated in this event for the past five years. Thanks for helping fuel our work to build futures that are brighter than ever for kids and families.”To learn more about ORBIS’ efforts in the community, please visit: www.orbiscorporation.com/en-us/about-orbis/#giving-back.About ORBIS Corporation Drawing upon more than 175 years of material handling expertise and 70 years of plastics innovations, ORBIS helps world-class customers move their products faster, safer and more cost-effectively with reusable totes, pallets, containers, dunnage and racks. Using a proven approach, ORBIS experts analyze customers’ systems, design solutions and execute reusable packaging programs to create a more sustainable supply chain for their business. ORBIS uses packaging life-cycle assessments to provide directional guidance on environmental impact data to help customers make informed decisions on the benefit of reusable to single-use packaging to achieve longer-term cost savings while minimizing their overall environmental impact. As a steward of sustainability, ORBIS is committed to a better world for future generations. Headquartered in Oconomowoc, ORBIS has more than 3,300 employees and almost fifty locations throughout North America and Europe. For more information, please visit www.orbiscorporation.com.ContactAndy Jacobson612-599-5405ajacobson@nordeast.com
The Warehousing Education & Research Council (WERC) released its 2025 DC Measures Report today at the WERC Annual Conference in New Orleans. This year’s report stresses the importance of vigilance and vision in the warehousing and distribution industry, stating, “vision and vigilance matter, as the market can quickly change and leave the firm behind.”Benchmarking Insights from Across the IndustryThe report, an essential industry tool for benchmarking, was based on the findings from surveys of distribution professionals in 2025 and 2024. Respondents represented such industries as manufacturing, retail, wholesale/distributor, third-party warehouses, and life sciences.The report tracks 30+ metrics that are key to distribution professionals. The top five most popular metrics for this year’s report were: On-time shipments Average warehouse capacity used Peak Warehouse Capacity Used Order-picking accuracy (percent by order) Dock-to-stock cycle time (in hours)The report also contains such demographic information as company size, facility type, and location. To benchmark operational performance, industry professionals can use this report to compare their internal key performance indicators against a broad range of facilities.Updated Online Benchmarking ToolIn addition to the DC Measures report, WERC has also updated its Online Benchmarking Tool, which includes more than a decade of DC Measures data. This dynamic digital platform helps practitioners, 3PLs, and consultants customize benchmarking data to quickly meet internal evaluation needs.The Online Benchmarking Tool is included with WERC Team Memberships or individuals can purchase a 1-year subscription. Visit werc.org/metrics to learn more about the Online Benchmarking Tool and the 2025 DC Measures Report.The 2025 report was developed in partnership with DC Velocity and generously sponsored by Kenco and Yale Lift Truck Technologies.For more information about the DC Measures report and Online Benchmarking Tool, contact JoAnna Leon at jleon@werc.org.About WERCWERC, a division of MHI, is the only professional organization focused on warehousing, distribution, and fulfillment and its role in the supply chain. Through membership in WERC, seasoned professionals and those new to the industry master best practices and establish valuable relationships.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.
For warehouses and distribution centers, Destuff-it™ portable ergonomic conveyors provide a safe and efficient solution for handling floor-stacked packages in shipping containers or related vessels.
Stihl dealer in the Midwest can expect fast, accurate service when they need equipment, accessories or spare partsMississippi Valley Saw was founded in 1978 by Bob Joynt in Peoria, IL. It began serving the nation’s heartland by shipping chain saws, log splitters and accessories to about 70 independent dealers and lawn centers. Growth was swift, and in 1981 the company moved into a new location. Soon after, Mr. Hans Peter Stihl visited and asked them to drop all other lines and become an exclusive Stihl dealer. Mississippi Valley Stihl (MVS) was born.MVS investigated all possible solutions to their time, inventory and space issues and chose the Lean-Lift® Vertical Lift Module from Hänel Storage Systems. A bank of three units were installed initially, with a fourth lift added shortly after to keep pace with demand.The benefits of the Lean-Lifts® were immediate. Before the lifts, five or six people would work well into overtime to fill the day’s orders.After the lifts, a single person could get all orders received by 2 p.m. out by 4 p.m. the same day. Orders are picked faster with less walking and no more overtime.The lifts work together to cue the next part automatically so that the operator can move from lift to lift, minimizing any potential wait time for trays to be delivered to the access point. Totes and boxes are used to collect the various parts for each order, with a put-to-light system ensuring the right parts go into the right container. A pick-to-light system is used to pull fast moving items from bins nearby.The increased speed and accuracy afforded by the Hänel Lean-Lifts® allowed MVS to keep its commitment to its dealer network to provide the right part within 24–48 hours, even while stocking an ever-increasing inventory of parts.
The Hänel Lean-Lift as a high-speed shipping systemWhen it comes to tools, the experts at Productivity Inc. can provide customized solutions for the metalworking industry. In addition to consulting, customer care, service and maintenance,Productivity Inc. delivers tools and tool holders to customers throughout North America. Fast shipping from the company’s site in Minneapolis is supported by three Hänel Lean-Lifts® that are used to store more than 10,000 items.The Hänel vertical lifts are equipped with multifunction containers, making them ideal for automated small parts storage. Job orders are displayed directly on the HänelSoft® terminal and can be processed there.The high-speed version of the Hänel Lean-Lift® quickly brings stored items to the retrieval area on request.If the items needed for a particular order are located in various lift systems, picking performance can be boosted even more through parallel system operation.Thanks to digital compartment and sub-level indicators, even storage positions in very small configuration layout patterns can be identified easily. The combination of all these features ensures that orders are filled and shipped in record time – without errors.Orders are filled directly opposite the system access points, where they are also packed for shipping. Order confirmation is entered in the systems using barcode scanners. Another Hänel Lean-Lift® located in a different area of the warehouse is also integrated in the storage solution.Productivity Inc. quickly recognized the high quality of Hänel technology through the reliable performance delivered by the storage systems
Ultra-compact storage in the Hänel Lean-Lift frees up valuable floor space for production processesDIRTT is a company specializing in the prefab construction of interior spaces and employs 85 people at its site in Phoenix, Arizona. A compact Hänel Lean-Lift® in the production area is used for the heightoptimized storage of hardware, bolts, brackets, and similar items.The high-speed version of the Hänel Lean-Lift® serves as the central distribution system for production at DIRTT. Vertical storage from Hänel means that fewer high-bay racks are needed. What’s more, efficiency and ergonomics have been optimized.Specially designed Hänel multifunction containers ensure neat and compact item storage. Systematic organization of diverse items is guaranteed with flexible container dividers and configuration options. The Hänel Lean-Lift® provides maximum height-optimized storage capacity. The compact Hänel system frees up floor space for other processes and thus reduces costs.Parts needed in the production area are picked from the Hänel Lean-Lift® on demand. This just-in-time principle keeps production processes lean and smooth – there is no need for buffer storage.Fast and error-free order picking with Hänel Pick-o-Light-VarioEmployees use the Hänel MP 12N controller and a barcode scanner to start the picking process. The containers holding the requested items are brought to the retrieval point automatically. Hänel Pick-o-Light-Vario® shines a light beam on the requested items for easy identification. This helps prevent human errors and mix-ups.The integrated management functions of the Hänel MP 12 N ensure constant inventory monitoring of all items in stock. This real-time inventory means that replenishment takes place at the right time to prevent item outages.DIRTT has been very satisfied with the Hänel intralogistics solutions at its headquarters in Calgary, Alberta, Canada. That’s why the company successfully integrated a Hänel Lean-Lift® to optimize processes at the Phoenix site in the US
The Protective Guarding Manufacturers Association (ProGMA) have developed a new American National Standard to provide guidance and a standardized test methodology for steel mesh containment panels (also known as rack guarding or rackback).Items stored in pallet racks have the potential to fall into aisleways, causing injury or damage. Steel mesh containment panels can be installed on storage racks to keep items from falling.ANSI MH31.1-2019, Steel Mesh Containment Panels Used in Pallet Rack and Vertical Storage System Applications: Performance and Testing Requirements, has been developed to provide guidance on containment panel design, use, and performance criteria, including a uniform testing methodology for evaluating restraint performance. and testing. This standard also addresses flue space requirements outlined in NFPA 13 for back-to-back storage rack applications.Information on ANSI MH31.1 and a list of manufacturers of steel mesh containment panels is available at www.mhi.org/progma.
This is a paid advertisement. GALAXIS PTR side fork mobile robot is a robot to realize intelligent pallet forklift and handling. It can realize pallet storage, pickup and handling tasks through system scheduling. It realizes ultra-fast docking of pallets, large weight and volume containers, ultra-narrow aisle dense pallet storage, unassisted racking, and conveyor line docking.
This is a paid advertisement. Ensign Equipment offers the parcel handling industry the safest and most dynamic high-speed parcel unloader for materials transported in gaylords, carts, hampers, and many other container types. The Ensign Parcel Unloader is fully capable of discharging boxes, polybags, envelopes, and mixed materials of nearly any size and shape. Control configurations range from simple, operator required, manual controls to fully automated. Machines can be designed to integrate with existing or new conveyors and chutes to streamline package singulation as well as AGVs for operator free loading.
This is a paid advertisement. The Destuff-it™/ Restuff-it™ Portable Ergonomic Conveyors are designed to aid workers who unload/load floor-stacked product from trailers and containers. They can reduce costs by 50% AND reduce worker fatigue, muscle strain, and injury.
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The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
Safety Tips Sheet No. 8: Alternatives to Manual Handling of Individual ContainersProviding alternatives to manual handling of loads can improve the workflow and reduce operator fatigue and avoid possible injury. This is the 8th in a series of Safety Tips Sheets developed by the Crane, Hoist and Monorail Alliance concerning safe moving of loads. The content of this series was developed by Ergonomic Assist Systems and Equipment (EASE), which is a Council in the Material Handling Industry of America.
Price: $50.00This standard is established to provide a guideline for design, testing, fabrication, and utilization of industrial storage rack decking utilized as an accessory for industrial steel storage racks that conform to ANSI MH16.1, Design, Testing, and Utilization of Industrial Steel Storage Racks. Storage rack decking is placed on beams of industrial steel storage racks to create a surface on which to place materials that can be on pallets, in containers, or in some other form.This standard applies to uniformly loaded storage rack decking applications, as well as various concentrated and partially distributed loading conditions common to storage rack applications. Storage rack decking can be fabricated from welded-wire mesh with permanently attached reinforcements, metal bar grating, composite engineered wood, corrugated metal, perforated sheet metal, or other materials that meet the performance requirements for use in storage racks.This standard does not apply to:Storage rack decking manufactured prior to date of adoption of this standard;Storage rack decking that has been improperly installed, altered, damaged, or used in any manner other than that for which it was originally intended, designed, purchased, sold, or a combination thereof;Lumber not graded or stamped by the Southern Pine Inspection Bureau (SPIB), West Coast Lumber Inspection Bureau (WCLIB), or equivalent grading agency; orStorage rack decking that is intended to support any loads other than product loads (e.g., moving, or live, loads due to walking or stepping).
Price: $50.00The purpose of this standard is to serve as the guide for designers, manufacturers, sellers, installers, owners, users, and governing bodies of steel mesh containment panels used in pallet rack and vertical storage system applications and to achieve the following objectives:to provide guidelines for the design and testing of steel mesh containment panels used in pallet rack and vertical storage system applications;to promote the understanding of the respective responsibilities of manufacturers, sellers, installers, owners, users, and governing bodies associated with steel mesh containment panels used in pallet rack and vertical storage system applications; andto provide a uniform means of testing steel mesh containment panels used in pallet rack and vertical storage system applications.This standard provides performance and testing requirements for vertically-mounted steel mesh containment panels used in pallet rack and vertical storage system applications to contain and minimize the potential for falling items, protecting personnel, product, and property.
Price: $15.00This standard provides detailed test procedures and performance requirements for optically readable pressure sensitive labels used on product packages and shipping containers to identify products contained therein.
Comparison of the number of collapsed containers that equal the height of one upright container. The higher the ratio, the higher the savings with return shipments.
A plastic container with walls designed with two "faces" of plastic with ridges and grooves sandwiched between them. Such corrugation adds strength and stability to the walls of the container.
A container made from plastic or metal whose walls are not corrugated but are indeed straight walls with no ridges or perforations.
Hand-held container that can be stacked or nested when turned 180 degrees.
This document contains detailed examples on how storage rack designers can apply the formulas and guidance found in ANSI MH16.1-2023 in their designs and calculation packages.
The 2014 National Electrical Code has a number of paragraphs affecting electric chain and wire rope hoists. Some of these paragraphs are subject to varying interpretations. Therefore, acting through the electrical engineering subcommittee of the HMI engineering committee and with the approval of the HMI Board of Directors, the Hoist Manufacturers Institute has developed and authorized the publication of the consensus contained within this pamphlet. It is hoped that this HMI Consensus will be mutually helpful to users, manufacturers and sellers of electric chain and wire rope hoists. For specific commentary with respect to individual brand hoists, users and sellers should contact the manufacturer(s) of their electric chain and wire rope hoist(s).
When you’re manufacturing product for a customer, the final step in the packaging process usually to place containers of products onto a pallet for shipping – either to a distribution center or directly to your customer – so it’s a pretty important step. However, manual palletization (employees physically putting containers on pallets) is often considered one of the least desirable activities; the containers are heavy to lift and in many cases the position on the pallet requires extended reaching. It can be a back breaking job and it may even be causing employee safety concerns for the company. But there is another option. Robotic palletizing exists, and it can be a solution for your company.
The 2014 National Electrical Code has a number of paragraphs affecting electric chain and wire rope hoists. Some of these paragraphs are subject to varying interpretations. Therefore, acting through the electrical engineering subcommittee of the HMI engineering committee and with the approval of the HMI Board of Directors, the Hoist Manufacturers Institute has developed and authorized the publication of the consensus contained within this pamphlet. It is hoped that this HMI Consensus will be mutually helpful to users, manufacturers and sellers of electric chain and wire rope hoists. For specific commentary with respect to individual brand hoists, users and sellers should contact the manufacturer(s) of their electric chain and wire rope hoist(s).
Fulfillment and Distribution centers have adapted to the increased demand brought on by floods of e-commerce orders. Now, having transitioned to picking eaches instead of full containers, more flexibility is required from conveyor and sortation solutions if operators want to keep up.