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Trumann, AR — Roach Conveyors announces the launch of the patent-pending CrossX™ Easy Transfer Roller, an innovative solution designed to transform standard roller conveyor sections into transverse top push configurations quickly and cost-effectively. This new product delivers the functionality of a transverse roller top belt conveyor without the higher investment typically required.Unlike traditional rollers that move items only in a forward direction, the CrossX™ Easy Transfer Roller enables smooth and controlled redirection of packages and containers across conveyor lines. This capability significantly improves operational flexibility and supports more dynamic material handling processes.Engineered specifically for parcel and package handling environments, the CrossX™ system addresses a common challenge where workers frequently push items across conveyor lines. By reducing the force required to move packages by up to 80 percent, the CrossX™ Roller helps relieve worker fatigue, minimize physical strain, and enhance overall productivity.The CrossX™ Easy Transfer Roller is designed as a simple upgrade that adapts to any brand of 1.9-inch outside diameter grooved roller conveyor. Installation is fast and straightforward, as the rollers drop directly into existing conveyor frames without requiring modifications. This ease of integration allows facilities to upgrade performance without costly system overhauls or downtime.In addition to improving ergonomics, the CrossX™ system enables efficient product reorientation across the conveyor surface. Cartons, totes, and irregular loads can change direction smoothly in a manner similar to a ball transfer, expanding handling capabilities without additional equipment.Whether enhancing existing conveyor lines or designing new system layouts, the CrossX™ Easy Transfer Roller delivers smooth transfers, durable construction, and an ergonomic solution that scales with operational needs. For more information about the CrossX™ Easy Transfer Roller, visit www.roachconveyors.com/crossx or contact Roach Conveyors.About Roach ConveyorsRoach Conveyors is a leading manufacturer of material handling solutions, providing high-quality conveyor systems and components designed to improve efficiency, safety, and performance across a wide range of industries.
For Immediate Release – Pacline Conveyors is proud to announce its participation in the highly anticipated ProMat 2025 trade show, taking place March 17-20 in Chicago, IL. At Booth #S1471, Pacline will demonstrate its innovative robotic empty carton loading solution designed to transform order fulfillment processes in distribution centers and warehouses.The system will seamlessly integrate Pacline's PAC-LINE™ enclosed track conveyor, a Motoman robot equipped with a specialized end effector to expertly load empty cartons onto an overhead monorail conveyor from a Motor Drive Live Roller (MDR) conveyor to replicate a real-world order fulfillment solution. This demonstration highlights Pacline's capability to provide a fully automated solution that optimizes the delivery of empty cartons to operators, achieving consistently high rates, while reducing labor dependency.Pacline’s conveyor systems are essential for streamlining delivery of e-commerce cartons, retail replenishment cartons, or donor totes, in order fulfillment environments such as:• Person-to-Goods: using Pick Modules with Pick to Light, Pick to Voice, or RF technology.• Goods-to-Person: using Unit Sorters, Zone Routing systems (or Pick-and-Pass), Cubic Automated Storage and Retrieval (cASRS) or Autonomous Mobile Robots (AMRs).The comprehensive showcase underscores Pacline's expertise in integrating robotics, conveyor systems, and other technologies to address the evolving demands of a wide range of industries such as consumer goods, apparel, shoes, electronics, packaged food, and bath products. In addition to the robotic loading system, Pacline offers a broader suite of automation solutions designed to meet the specific needs of distributors, integrators, and end-users.“Automation is the future of material handling, and we are excited to showcase our solutions at ProMat 2025,” says Karl Scholz, President of Pacline Conveyors. “This robotic carton handling system is a prime example of our commitment to innovation and excellence in meeting the needs of modern distribution centers.”Visit us at Booth #S1471 to explore how Pacline’s cutting-edge technologies can revolutionize your operations. Meet with our team of experts and discover how our solutions can be tailored to fit your unique needs.For more information about Pacline Conveyors and its automation capabilities, visit: www.pacline.com/solutions/robotics/About Pacline ConveyorsFor over 45 years, Pacline Conveyors has been at the forefront of designing, manufacturing, and installing high-quality overhead and floor chain conveyor systems. With a focus on innovation, customer satisfaction, and industry-leading solutions, Pacline serves a diverse range of industries worldwide.ContactDave Setosales@pacline.com
Pacline Conveyors is excited to announce the launch of its new Robotics and Automation division, which will focus on integrating Pacline conveyor systems and robotics to offer a greater scope of turnkey solutions for valued distributors, integrators, and end-users. The Robotics and Automation division has its own dedicated facility and will provide efficient concepting, design engineering, project management, on-site support, and installation throughout North America. Pacline will continue to offer stand-alone conveyor products to distributors and integrators who supply robotics/automation themselves and for projects that do not require robotic integration. “We are excited to be launching our new Robotics and Automation department. With the increased demand for automation in the material handling industry, it was a natural progression to start designing turnkey automation solutions for our customers,” said Karl Scholz, President of Pacline Conveyors. In addition, the company will unveil its latest innovation at the upcoming ProMat Show in Chicago, IL, on March 20-23rd. Pacline Conveyors will showcase a robot loading and unloading system for empty cartons onto an overhead conveyor, designed to increase efficiency, reduce labor costs, and improve safety in warehouse and distribution center operations. The system will use the signature PAC-LINE™ enclosed track conveyor in conjunction with a cobot utilizing a vacuum generator and suction-cup-based end effector for loading and unloading empty cartons onto and from an overhead conveyor. Attendees of the ProMat Show will have the opportunity to see the robot loading and unloading system in action at booth S2495, meet the Pacline team, and learn more about automating operations. For more information, visit: https://www.pacline.com/solutions/robotics/ About Pacline Conveyors For over 40 years, Pacline Conveyors has been designing, manufacturing, installing, and servicing high-quality overhead and floor chain conveyor systems. With a commitment to innovation and customer satisfaction, Pacline offers a wide range of products and services to meet the material handling needs of various industries.
For Immediate Release – Pacline Conveyors is proud to announce its continued sponsorship of FIRST Robotics Competition Team 1325, Inverse Paradox. This team of high school students from Mississauga, Ontario is passionate about science, technology, engineering, and mathematics (STEM).FIRST Robotics Competition is a fun, challenging and inspiring mentor-based program that combines the excitement of sports with the rigors of science and technology. The program aims to inspire and prepare young people to become the next generation of innovators and leaders in the field of robotics and automation. Inverse Paradox’s first competition of the year is set to take place March 1 - 3, 2024 and the team is excited to unveil the robot they worked tirelessly to build.Pacline Conveyors believes that sponsoring Inverse Paradox is not only a way of giving back to the community, but is also a way of investing in the future of the industry. By supporting STEM education, Pacline Conveyors hopes to foster a culture of creativity, collaboration, and problem-solving among young people who will become their future workforce and customers.Two scholarships worth $8,000 will be awarded by Pacline each year to two graduating students of the FRC Team 1325 who demonstrate exceptional dedication, contribution, leadership and team skills.At Pacline, the commitment to the industrial community is more than just a corporate obligation—it’s a mission. That is why they developed a five-pronged approach which fosters growth, collaboration, and innovation in the local community. The framework includes: Financial support and sponsorship Supply of a dedicated space for students to work Scholarships Co-op term placements for grads Summer job placements for team members“We firmly believe that if more companies adopt similar programs, it will be a win-win for our industry, driving positive outcomes for both the aspiring young generation and forward-thinking businesses,” stated Karl Scholz, President of Pacline Conveyors.For more about Pacline's sponsorship endeavors, visit website: pacline.com/company-profile/corporate-sponsorship/ or follow their social media for news and updates.About Pacline ConveyorsFor over 40 years, Pacline Conveyors has been designing, manufacturing, installing, and servicing high-quality overhead and floor chain conveyor systems. With a commitment to innovation and customer satisfaction, Pacline offers a wide range of products and services to meet the material handling needs of various industries including a new Robotics & Automation division to provide custom automated solutions.ContactDave Setosales@pacline.com
Conveyors have evolved over the years but one factor remains, & that’s the reality that conveyor noise is prevalent. However, there is hope.
Before, during, and after installation of conveyor and sortation equipment, safety should always be front and center.
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Introduction to Conveyor and Sortation Systems: Conveyors and sortation systems allow for more efficient movement of materials within retail, wholesale, distribution, and manufacturing operations. Because they are engineered to transport and organize large volumes of materials rapidly through a process, conveyors and sortation equipment save labor expense and increase handling productivity.
This handbook provides an overview of the different possible functional applications of conveyors and sortation systems within warehouses and distribution centers. Its purpose is to give an overview into some of the ways in which conveyors and sortation systems can be potentially deployed throughout a variety of inventory handling processes. Examples range from manual operations to highly automated facilities; technical specifications are not included.
Description of Types of Conveyor and Sortation Systems
Outbound Shipping with Conveyor and Sortation Systems
Vertical Reciprocating Conveyors - or VRCs - are gaining popularity in the material handling industry because of their cost effectiveness, safety features, and ability to optimize operations. In this video, learn how VRCs work, and how you can implement them into your own business.
Do you want to avoid conveyor jams that delay product delivery? Get the latest strategies for conveyor jam detection and prevention. Whether you’re looking to upgrade or retrofit your warehouse space, these systems offer solutions, including vision-based technologies, current monitoring, and more. Learn more about what these solutions can do for your supply chain operation.
The importance of Conveyor and Sorting Systems goes beyond material handling, directly affecting the growth of your business and profits.
Webstaurant Store, a prominent e-commerce player specializing in restaurant equipment and supplies, faced a complex challenge in their distribution center near Savannah, Georgia. Sorting similar-looking cases of various products for manual palletizing was an error-prone and inefficient task. To overcome these challenges, Webstaurant Store collaborated with FMH Conveyors and implemented their state-of-the-art LITESORT automated sortation system.
This form of powered conveyor consists of a rotating line shaft located under and perpendicular to the load carrying conveyor rolls. The line shaft runs parallel to the length of the conveyor. Belts or circular rubber bands connect the motor driven line shaft to the conveyor rollers thereby powering the conveyor.
A conveyor that moves perpendicular to the floor and provides intermittent operation of a single load-carrying platform or cage which travels up and down on steel rails or guideways. There are many configurations of vertical reciprocating conveyors (VRCs) including those with a single mast, single rail, double mast, double rail and even models which offer incline travel versus strict vertical travel. There are also numerous platform configurations ranging from a simple flat steel surface to a powered roller conveyor deck with controls that are integrated with the controls of powered feed and take away conveyor lines at the different levels.
The Conveyor & Sortation Systems (CSS) members are the Industry’s leading providers of conveyors and sortation systems. They design, fabricate and install conveyor and sortation systems worldwide and in virtually every major manufacturing and distribution sector. CSS prepares and distributes educational and promotional materials regarding the proper application and benefits of conveyor and sortation system solutions.
A form of powered conveyor used to transport heavy unit loads such as pallets and industrial containers. These conveyors can be single or double chain strand in configuration. This chain is not only the driving force but it is also the part which comes in direct contact with the load and provides friction which pulls the load forward. In some cases, free rollers on either side of or between the chain provide additional support to the load. Short sections of double strand chain conveyors are a common means of transferring loads at right angle to/from another straight section of roller conveyor.
When thinking of a modern distribution center, most people will picture a conveyor and sortation system. And while they are truly fascinating on the surface, what lies underneath, controlling the whole operation is equally impressive. Today we’re talking to some members of MHI’s Conveyor & Sortation Systems industry group about what’s under the hood, so to speak.
Fulfillment and Distribution centers have adapted to the increased demand brought on by floods of e-commerce orders. Now, having transitioned to picking eaches instead of full containers, more flexibility is required from conveyor and sortation solutions if operators want to keep up.
When considering automation solutions for a distribution center, many people may think that the choice between a conveyor and sortation system or AGVs and AMRs is an either/or scenario. In truth, these technologies can work well together and often require some of the same considerations when choosing a solution for your organization.
Today’s distribution centers are quickly becoming more complex thanks to increased consumer demands and new technologies. Conveyor and sortation systems can streamline operations - giving customers a superior experience. Incorporating these advancements into a facility can allow for faster and more efficient decision-making, meaning, less downtime, and better productivity.
Replace existing lifts with advanced equipment to transport 48” x 40” pallets weighing 350KG vertically (upservice) to a pallet conveyor line that runs across a mezzanine where the pallets transfer to another lift (downservice) where pallets are moved to another pallet conveyor line.
CDW’s state-of-the-art Western Distribution Center in North Las Vegas, NV is the future of product distribution. To keep CDW’s new building operating at peak capacity, it was decided that Wildeck’s Wilgard® Guard Rail (painted safety yellow) would be used to protect the facility’s conveyors and other critical systems.
Newegg's growing business and focus on customer satisfaction required increased capacity and service levels for customers on the East Coast. The company invested in a new distribution center with a zone routing conveyor system to ensure that over 98 percent of Newegg customer orders will ship within one business day of ordering.
The challenge was to engineer a system of catch nets to protect employees working under a fast moving overhead conveyor system. In addition, the caught objects must remain undamaged and be retrieved quickly without impeding the workflow.
A comprehensive guide to conveyor sortation technologies, this 16-page brochure features over 30 full color photographs and illustrations. The most commonly cited benefits from a well-designed conveyor sortation system is greater productivity. This brochure covers all aspects of conveyor sortation technology including merge subsystems, sortation subsystems, takeaway subsystems, along with selection criteria for each technology. This is an excellent companion for the CD-ROM on conveyor sortation, item #10070.
This handbook provides an overview of the different possible functional applications of conveyors and sortation systems within warehouses and distribution centers. Its purpose is to give an overview into some of the ways in which conveyors and sortation systems can be potentially deployed throughout a variety of inventory handling processes. Examples range from manual operations to highly automated facilities; technical specifications are not included.
This paper is to serve a brief introduction to Vertical Reciprocating Conveyors (VRC). VRCs are vertical conveyors that efficiently move material vertically between two or more fixed elevations. They are used in commercial buildings, factories, warehouses, industrial plants and retail stores or anywhere that material or products need to move from one level to another. VRCs provide fast, convenient and safe methods for transferring material to/from mezzanines, balconies, basements, and between levels in multiple story buildings.
An extremely useful and informative guide to ergonomic assist and safety equipment, this publication provides a detailed overview of the major classifications of equipment. These classifications include scissors lifts, adjustable worker elevation platforms, balancers, manipulators, vacuum assist devices, workstation cranes, stackers, conveyors, container tilters, workstations, pallet rotators and inverters. Illustrations cover each type of equipment along with recommendations on how the equipment should be applied.
Presented by: The Conveyor and Sortation Systems (CSS) MHI Industry Group As automation reshapes the modern supply chain, the integration between packaging and material handling is more important than ever. In this session, experts from the Conveyor and Sortation Systems (CSS) Industry Group will explore how automation technologies—such as conveyors, sorters, and smart controls—are creating seamless transitions from packaging lines to warehouse and distribution operations. Attendees will learn: The key touchpoints where packaging and material handling intersect How automation reduces bottlenecks, labor costs, and product damage Real-world examples of integrated systems across e-commerce, CPG, and food & beverage Best practices for evaluating and selecting automation solutions The role of data and software in connecting packaging equipment with material flow systems Whether you’re a packaging engineer, operations leader, or supply chain strategist, this session will help you better understand how collaboration between sectors is driving scalable, sustainable automation strategies. Session Presented by CSS Colin Cartwright Director of Industry Development – Packaging NA at Murrelektronik Dr. Helge Hornis Director of Technology, Americas at Pepperl+Fuchs Allison Myers Director of Marketing & Communications at Fives Intralogistics Corp. Chris Thompson Sr. Marketing Communications Manager at Duravant 📅 Tuesday, September 30 🕧 12:30 PM – 1:00 PM 📍 Industry Speaks Stage (W-4324) 🔗 View full session details on the PACK EXPO website
The new facility houses a system designed to handle more than 270 dual cycles per hour and 2,500 order lines per day using three S/R machines and a front end conveyor system. Their overall system transaction time was reduced by 24%.
This major food service provider utilizes an AS/RS for the inbound side of their new distribution center. The outbound side is a pick to belt conveyor system from pick tunnels in the rack. The system supports shipments of over 100, 000 cases per day.
WIKA Mobile Control is pleased to introduce the new CTL-S700 series of safety controllers. These controllers offer many interfaces and I/Os for safety-relevant machine control tasks and can be used in safety-critical applications according to: IEC/EN 61508 Parts 1-7:2015 SIL 2 EN ISO 13849:2015 PL d EN 62061:2005 + AC:2010 + A1:2013 + A2:2015 SILCL 2 Available in four different configurations, the CTL-S700 series offers up to 64 inputs and 56 outputs providing versatility for a variety of applications. These cost effective controllers feature CODESYS 3.5 SIL 2 programming and a data logger that collects all relevant operating data. Multiple CANopen safety and Ethernet interfaces are also available. Controllers from the CTL-S700 series are equipped with an 300 MHz Aurix TC299TX processor, up to 64 MB flash, 2.7 MB SRAM and 32 kB FRAM. With an IP66/67 protection rating, a robust cast aluminum housing and high shock and vibration resistance, these controllers are designed for use in harsh environments making them a perfect fit for mobile cranes, telehandlers, MEWPs, forestry equipment and other mobile machine applications. ?? Contact: WIKA Mobile Control LP Sarah Nell Phone: (717) 217-2255 Email: sarah.nell@wika.com
GREENE, N.Y., December 14, 2022 — In 2022, The Raymond Corporation and its network of Solutions and Support Centers have been continuing to support communities across North America. For 100 years, Raymond’s recipe for success has included prioritizing fundamental company values — including respect for people and innovation — which fuel the company and its associates to go above and beyond for local communities. “Supporting our community has always been an important part of Raymond’s pledge to giving back,” said Steve VanNostrand, executive vice president at The Raymond Corporation. “A momentous example of that began in 1965, when George Raymond Sr. and George Raymond Jr. began the Raymond Foundation to help support the local community surrounding Raymond’s headquarters. The Raymond Corporation continues that tradition and funds numerous projects annually to support the greater community.” Every year, The Raymond Corporation’s locations in Greene and Syracuse, New York, Lebanon, Indiana, and Muscatine, Iowa, support over 100 nonprofit and educational organizations with monetary contributions, forklift donations and voluntary participation. In addition, Raymond strongly supports education by collaborating with high schools, trade schools, colleges and universities on a number of programs, as well as providing students with facility tours, mentoring and a cooperative program. Raymond was able to continue its virtual National Manufacturing Day event, inviting students from across North America to attend the event remotely. The event celebrated Raymond’s 100-year history of innovation and helped to encourage attendees to build skills for a future in the innovative manufacturing industry through a virtual facility tour, technology showcases, associate testimonials and technician spotlights. “At Raymond, giving back is at the core of our company values, and we thank our employees, who are an integral part in helping us live out this mission,” said Michael Field, president and CEO at The Raymond Corporation. “As we continue to celebrate our 100th anniversary, we are grateful for the members of our network across the country, who continually work to give back to local organizations to strengthen our communities.” Here are some distinctive examples of ways Raymond’s authorized Solutions and Support Centers gave to communities across North America in 2022: Abel Womack, Inc. — Lawrence, Massachusetts Through a donation to the Boys & Girls Club of Lawrence, Abel Womack helped to carry out the Boys and Girls Club mission, which aims to enable all young people, especially those who need help most, to reach their full potential as productive, caring, responsible citizens. Associated and Stoffel Equipment Company — Addison, Illinois Associated and Stoffel Equipment Company donated 16 pallet jacks to the Archdiocese of Milwaukee, Wisconsin, a nonprofit organization. The pallet jacks will be distributed to parishes throughout the archdiocese to replace or augment old equipment, enabling the schools and parishes to perform their ministries more effectively. Brauer Material Handling Systems, Inc. — Hendersonville, Tennessee Continuing the yearly tradition, Brauer donated 1,500 turkeys to several food pantries and nonprofits in the Nashville, Tennessee, area. Through its employee donation program, Brauer offers each team member $200 to donate to a charity or nonprofit of choice. These donations are put toward organizations like St. Jude, the local animal shelter, school sports teams and rescue missions. • Carolina Handling — Charlotte, North Carolina The Patriotic Pallet Project set the record for the world’s largest pallet painting to honor veterans. The project featured 2,500 wooden pallets painted 16 different colors and placed in a gridlike pattern to reveal the iconic likeness of Lady Liberty. Carolina Handling is a military-minded organization where 13% of associates have served in the U.S. Armed Forces and where veterans services are a focus area of the company’s philanthropic giving. Heubel Shaw — Kansas City, Missouri Through various events and internal fundraising, Heubel Shaw donated over $35,000 in 2022 to the American Cancer Society Making Strides Against Breast Cancer. Over the past decade, Heubel Shaw has raised and donated over $300,000 to this same effort. Johnston Equipment ­— Mississauga, Ontario Johnston Equipment has donated funds to multiple hospitals across Canada to help purchase masks, gowns, gloves, goggles, respirators and other critical protective equipment. Additionally, Johnston Equipment has continued its long-standing support of Big Brothers Big Sisters of Peel, including the sponsorship of the annual general meeting, charity golf tournament, Sylvie Hyndman scholarship and annual gala dinner. Malin — Addison, Texas To celebrate Veterans Day, Malin worked with a local radio station to support U.S. troops by sending personalized holiday cards. Malin aimed to collect 1,000 holiday cards, letters, notes and drawings from associates and their family members. Raymond Storage Concepts, Inc. — Cincinnati To help those in need, Raymond Storage Concepts, Inc., partnered with local businesses to donate nonperishable food and personal care items to InterfaithCincy. Additionally, throughout the year, employees participated in the St. Vincent de Paul Angel Toy Program, St. Vincent de Paul winter clothing drive and Crayons to Computers. Raymond West — Santa Fe Springs, California Through two charity golf outings, Raymond West raised $52,000 to donate to the Thurston County Food Bank, Emergency Food Network, and Giving Children Hope. Raymond West then matched the donations. The ninth annual Pink Pallet Jack auction brought support to The Tina Fund, Northwest Hope & Healing and Breast Cancer Angels. Raymond’s Pink Pallet Jack Project has raised over $150,000 for breast cancer over the past eight years. Created Operation Santa Supply Chain in which they donated 185 bikes to Marine’s Toys for Tots that Raymond West employees bought and built. As total intralogistics solutions providers, Raymond Solutions and Support Centers offer a broad range of consulting, connected solutions, technologies, services, material handling equipment and more to support the ever-growing needs of their customers across North America. For more information or to locate an authorized Raymond Solutions and Support Center, visit www.raymondcorp.com or call 800-235-7200. About The Raymond Corporation, a Toyota Industries Company, is a leading global provider of best-in-class material handling products and intelligent intralogistics solutions. Built on principles of innovation and continuous improvement for 100 years, Raymond’s integrated automation, telematics, virtual reality and advanced energy solutions provide ways to optimize operations and bring warehouse and distribution operations to a new level of performance. Raymond® electric forklift trucks are engineered to achieve increased productivity and efficiency and are designed to provide ecological and economic benefits. Raymond delivers solutions to material handling and logistics markets in North America and globally. Combining operational excellence, award-winning innovation and world-class global customer support, we work together to run better, manage smarter and keep our customers always on. Contact For more information, visit raymondcorp.com and follow us on Facebook, Twitter, YouTube and LinkedIn.