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Tension Packaging & Automation is a leader in complete packaging and automation solutions. Through our team of experts, we design, engineer, and build scalable automation systems for mail order, central fill and specialty pharmacies and eCommerce order fulfillment, distribution and 3PL operations. We are system integration specialists, offering expertise in manufacturing, installation, robotics, software and support for both standard and custom automation equipment. Tension Packaging & Automation’s parent company, Tension Corporation, was founded in 1886 and is based in Kansas City, Missouri.
Print and apply labeling automation solutions for Warehouse, Distribution, and Fulfillment operations. A labeling automation solution from Panther, a ProMach product brand, will increase throughput, reduce expenses, and decrease waste/loss to improve your bottom line. Increased Throughput Faster fulfillment speeds within the same or smaller footprint. Reduced Expenses Our lowest-cost robot eliminates your highest labor expense (e.g., turnover, onboarding, and training costs). Decreased Waste/Loss Mitigation of waste and loss as a result of human error. Markets Served: Retail • eCommerce • Distribution Logistics • Warehouse • Third-Party Logistics Mail Order Pharmacy Applications • Shipping Labeling • Shipping + Packlist/Invoice Labeling • Return Logistics • License Plate Number (LPN) Labeling • Cross-Dock Shipping Labeling • Case/Pallet Labeling • Bag Labeling • Prescription Labeling
Berkshire Grey (Nasdaq: BGRY) helps customers radically change the essential way they do business by delivering game-changing technology that combines AI and robotics to automate fulfillment, supply chain, and logistics operations. Berkshire Grey solutions are a fundamental engine of change that transform pick, pack, move, store, organize, and sort operations to deliver competitive advantage for enterprises serving today’s connected consumers. Berkshire Grey customers include Global 100 retailers, ecommerce, and logistics service providers. More information is available at www.berkshiregrey.com.

URBX Robotic Storage System Delivers 500 Cases or Totes Per Hour Per Robot, Reaches 125 Feet High, and Eliminates Traditional Aisle RequirementsWIXOM, MI – October 8, 2025 – Integrated Systems Design (ISD) announces the launch of its URBX automated storage and retrieval system, a Cube robotic ASRS system that fundamentally changes how distribution centers, warehouses and manufacturers operations approach high-density storage and rapid fulfillment.The URBX Cube Robotics ASRS system addresses three critical pain points facing warehouse operators: insufficient floor space, unsustainable labor costs, and inadequate throughput capacity to meet ecommerce and omnichannel delivery demands."Traditional ASRS systems require aisles for cranes or forklifts. This robotic cube system eliminates that waste," states Bob Jones, Senior Analyst and Consultant at ISD. "You're storing inventory in what used to be empty air. That matters when you're paying $15 per square foot."The Floor Space Problem Gets WorseDistribution centers and warehouses face a fundamental constraint—they're running out of room. Adding square footage increases inefficiencies and wastes valuable time. Industrial real estate rates continue climbing. Building new facilities takes 18-24 months and requires capital expenditures that strain budgets.Meanwhile, inventory requirements increase. SKU proliferation forces warehouses to stock more items in more variations. Ecommerce returns add to storage demands. Safety stock levels rise to buffer against supply chain disruptions.The math doesn't work. You need 40% more storage capacity but can't expand your footprint. Traditional solutions—racking configurations, mezzanines, off-site storage— don't solve the core problem."We've seen operations store inventory in trailers parked in their lots," Romaine explains. "That's not a storage strategy. That's desperation. You can't efficiently pick from a trailer 200 yards from your packing stations. I’ve seen a facility that parked trailers permanently at non-essential dock doors and just kept the doors open and utilized it as storage. This creates hazards and congestion and simply indicates a much larger problem… lack of floor space."How URBX Cube Robotics ASRS Changes the EquationThe new ISD URBX Cube robotic ASRS operates on different principles than conventional crane and aisle and other Cube automated storage systems.Instead of using cranes moving through fixed aisles, autonomous robots traverse a three- dimensional grid structure. They climb vertically and move horizontally without dedicated travel lanes. Each robot accesses any storage location within the grid. The system stores totes in a dense Cube arrangement—eliminating the wasted aisle space that traditional ASRS requires.The storage density improvements are significant. A Cube robotic system typically achieves 3-4 times the storage capacity of conventional racking in the same footprint. The system reaches heights up to 125 feet—utilizing vertical space, which most facilities leave empty.Each robot handles up to 100 pounds and completes up to 500 presentations per hour. That's 1000 transactions hourly when counting both storage and retrieval operations.Multiple robots work simultaneously within the same grid structure, scaling throughput based on demand."Think of it as three-dimensional chess," notes Ed Romaine, VP Marketing and Business Development at ISD. "The robots know where every tote or case sits. AI-driven software constantly optimizes their pathways.They're storing popular SKUs in easily accessible locations and moving slow-movers to deeper positions—automatically, continuously, without human intervention."Technical Specifications That MatterThe system's capabilities address real operational requirements:Storage Performance• Handles cases and/or totes• Maximum height: 125 feet• Load capacity: up to 100 pounds per tote• Tote or case handling rate: 500 per hour per robot• Transaction rate: 1000 storage/retrieval cycles per robot hourly• Tote and case dimensions: accommodates 6-inch to 24-inch containers for maximum flexibilityIntegration Capabilities• Compatible with standard conveyor systems• Interfaces with warehouse management software (WMS), warehouse control systems (WCS) and/or warehouse execution systems (WES)• Integrates with existing pick-to-light and goods-to-person technologies• Integrates with palletizers and outbound shipping systemsOperational Features• Machine learning algorithms optimize robot tasking and routing• AI-driven grid technology maximizes throughput• Vision systems detect dimensions, anomalies, and barcodes• Redundant robot fleet ensures continuous operationSystem Architecture• Modular design allows phased implementation• Scalable configuration grows with business requirements• Fault-tolerant operation continues during individual robot maintenance• Remote monitoring enables predictive maintenanceReal-World ApplicationsThe Cube robotic ASRS serves multiple industries facing storage and throughput challenges.Ecommerce operations benefit from rapid order fulfillment speeds and high inventory visibility. The system handles split-case picking efficiently—a critical requirement for direct-to-consumer fulfillment.Case handling applications allows organizations to cost-effectively store, sequence, buffer, stage, and retrieve cases automatically without any human intervention.Retail distribution centers use the technology for omnichannel order processing. The same system fulfills store replenishment orders and individual customer shipments without reconfiguration.Third-party logistics providers leverage the system's flexibility to serve multiple clients from shared facilities. They reconfigure storage allocations quickly as customer requirements change.Pharmaceutical distributors appreciate the system's accuracy and inventory control capabilities. The technology provides real-time location tracking and supports first-expired-first-out (FEFO) picking strategies.Electronics manufacturers utilize the system for component storage and kitting operations. The high-density storage accommodates thousands of low-volume SKUs in minimal floor space."One automotive parts distributor we worked with needed to double their SKU count without expanding their building," Romaine states. "Traditional racking couldn't deliver that. The Cube robotic system gave them 3.5 times their previous storage capacity in the same footprint. They canceled a planned facility expansion that would have cost $12 million."URBX Cube Robotics ASRS Implementation ApproachISD's OptimalOps-Process framework guides Cube robotic ASRS implementations from initial assessment through system validation.The process starts with comprehensive data analysis. ISD examines order profiles, SKU velocity, inventory characteristics, and workflow patterns. This analysis determines optimal system sizing and configuration.Design work considers both upstream and downstream operations. The Cube ASRS doesn't operate in isolation—it connects to receiving processes, picking workstations, packing stations, and shipping sorters. ISD designs these integration points for seamless material flow.Implementation planning addresses operational continuity. Most facilities can't shut down for system installation. ISD develops phased deployment strategies that maintain operations during construction and commissioning.Training programs prepare staff for new workflows. Technology changes how workers interact with inventory. Comprehensive training ensures smooth transitions and rapid productivity ramp-up."The technology works beautifully—when it's implemented correctly," Romaine emphasizes. "Poor integration kills ROI. We've seen expensive systems underperform because nobody thought about how totes move from receiving to the ASRS input, or how picked orders flow to packing stations. You need integrators who understand the entire workflow, not just the equipment."Return on Investment Factors for URBX Cube Robotics ASRSCube robotic ASRS investments typically deliver ROI through multiple operationalimprovements:Labor Reduction Manual picking requires workers to travel, search, and retrieve items. The Cube system brings inventory to stationary picking positions. Labor productivity typically improves 3-4 times compared to manual operations.Space Optimization Increased storage density eliminates expansion requirements.Organizations avoid capital expenditures for building additions or new facilities. Some operations consolidate multiple locations into single automated facilities.Accuracy Improvement Automated storage and retrieval eliminates location errors. Vision systems verify tote contents. Pick accuracy typically exceeds 99.9%—reducing returns, customer complaints, and reshipment costs.Throughput Capacity The system scales throughput by adding robots to the grid structure. Organizations handle peak volumes without temporary labor surges or overtime expenses.Inventory Visibility Real-time location tracking provides accurate inventory data. Organizations reduce safety stock requirements and improve inventory turns."One Ecommerce operation calculated their payback at 22 months," notes Romaine. "They eliminated 18 picking positions, gained 12,000 additional pallet positions, and improved order accuracy from 98.1% to 99.7%. Those aren't hypothetical benefits. They're documented results measured six months post implementation."Why ISD as Your URBX Cube Robotics ASRS Integration PartnerISD brings 60-plus years of warehouse automation experience to Cube robotic ASRS implementations. The company's OEM-agnostic approach ensures clients receive optimal solutions rather than vendor-locked specifications.ISD's expertise extends beyond equipment installation. The company analyzes entire facility operations—from receiving through shipping—designing integrated solutions that maximize performance across all processes.The OptimalOps-Process framework provides systematic methodology for assessment, design, implementation, and validation. This structured approach minimizes risk and accelerates time to full productivity.ISD maintains relationships with leading material handling equipment manufacturers. This network provides access to proven technologies and ensures long-term support availability."We're integrators who happen to manufacture some products—not manufacturers trying to be integrators," Romaine concludes. "That difference matters. We recommend Cube robotics if it's the right solution. We recommend other technologies when they fit better.Your operational success is our success. We're partners, not vendors."For organizations evaluating automated storage solutions or seeking to optimize existing warehouse operations, ISD offers free consultations to assess operational performance and identify improvement opportunities.About ISD - Integrated Systems DesignISD is a leading systems integrator specializing in warehouse, distribution, and manufacturing operations, as well as an OEM provider of the UltraStore Mid-Load ASRS system. Our proprietary OptimalOps-Process™ features an 8-step framework designed to enhance operational efficiency, reduce costs, expedite ROI, and future-proof operations by optimizing picking, sorting, packing, and shipping processes.At ISD, we prioritize collaboration, working closely with clients to define objectives, conduct comprehensive data analyses, and implement strategic planning. This partnership creates high-performance, tailored solutions that align with operational and business KPIs.Our extensive offerings encompass conveyor systems, Automated Storage and Retrieval Systems (ASRS), Autonomous Mobile Robots (AMRs), robotics, sortation systems, warehouse software, pallet handling, packaging automation, and order fulfillment technologies.With 60-plus years of experience and an OEM-agnostic approach, ISD delivers customized solutions that maximize ROI and operational effectiveness. For more information, visit www.isddd.comVideo Link: https://youtu.be/vfHuAcZZpNQContactEd RomaineChief Marketing Officereromaine@isddd.com.

WIXOM, MI, August 2025 — ISD has launched OneTouchDistribution, a cutting-edge automation system designed to optimize order fulfillment for case, split-case, and pallet operations. By integrating state-of-the-art storage, retrieval, transportation and processing technologies, the system minimizes labor requirements, enhances accuracy, and maximizes facility space utilization.OneTouchDistribution provides a comprehensive approach to warehouse automation, offering a seamless process from inbound receipt to outbound fulfillment. The system significantly reduces labor requirements by automating receiving, storage and order processing.By leveraging advanced tracking and sequencing, OneTouchDistribution ensures 99.9% percent pick and inventory accuracy while maintaining high throughput, even during peak demand periods. The system’s high-density design allows for the storage of hundreds of thousands of cases or split-case products in a compact footprint, making it an ideal solution for facilities looking to maximize operational efficiency without expanding their physical space."OneTouchDistribution was designed with flexibility and agility at its core," said Ed Romaine, VP of Marketing at ISD. "Every operation has unique challenges, and our system adapts to those needs… whether handling cases, split-cases, or pallets. It allows businesses to scale seamlessly, adjust to shifting demand, and optimize order fulfillment without disruptions. This level of adaptability ensures our clients maintain efficiency, accuracy, and speed, even in the most dynamic distribution environments."The system automates inbound processing by receiving products through lift trucks, autonomous mobile robots, humanoids or Cobots. Once received, items are scanned, recorded, and directed into an automated storage and retrieval system that organizes and tracks each product in real time.Orders are processed based on specific sequencing and fulfillment requirements, ensuring that inventory is retrieved in the optimal sequence for downstream operations. Retrieved products are sent to fully automated or semi-automated picking stations, where they are either picked and sent to a cartonizing area for split-case processing, directly routed to a sorter for case picking or delivered to palletizing and/or an outbound staging area for final shipping.OneTouchDistribution is designed to support a wide range of industries, including food service, ecommerce, pharmaceuticals, industrial distribution, reverse logistics and third-party logistics. Its scalable architecture allows for phased implementation, enabling businesses to integrate automation at their own pace while maintaining ongoing operations.The system’s ability to handle full-case, split-case and pallet orders within a single platform adds to its versatility, making it a viable solution for distribution centers with diverse fulfillment requirements.The system also offers flexibility in order sequencing, allowing products to be picked and processed in a precise order based on weight, fragility, delivery requirements, order cut-off times, and customer preferences. Automated scanning and labeling ensure complete validation before orders leave the facility, reducing errors and increasing efficiency. Likewise, document printers and inserters can be easily integrated into the OneTouchDistribution system for increased revenue generation and reduced labor.With a focus on space optimization, the system minimizes wasted storage areas and maximizes available cubic space, creating a more efficient and cost-effective distribution process.About Integrated Systems Design - ISDIntegrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution, retail, and wholesale applications, improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value for a broad range of industries by tailoring systems to clients' specific requirements.ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include automatic storage and retrieval (ASRS), AMR, conveyor, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), controls, and software (including inventory management, WCS, WMS, and MES).ContactEd RomaineVP Marketing & Business Development215-512-2613

Marking a five-year milestone, this alliance enables smarter, more agile supply chains across the largest partner-installed Geekplus client base in North America.[BELTON, MO, July 15, 2025] – KPI Solutions (KPI), a leading provider of supply chain consulting, software, systems integration, and automation solutions, today celebrates five years of partnership with Geekplus, a leader in mobile robotics solutions for logistics. Together, this alliance has resulted in the largest partner-installed Geekplus client base in North America and includes clients in eCommerce, grocery, consumer products, and third-party logistics (3PL).Formed in 2020, the partnership transforms warehouse automation by combining advanced DC design capabilities and best-in-class mobile robotics to deliver scalable and agile robotic warehouse solutions. Seamless integration with KPI Solutions’ Opto™ Warehouse Execution Software (WES) enables real-time decision making, buffering, sequencing and order prioritization, enabling flexibility and faster adaptation to ever-changing business requirements.The five-year partnership has enabled KPI and Geekplus to develop and deploy advanced designs that incorporate years of client feedback and use-case learnings, driving continuous innovations and improved ongoing support.“We are proud that the long partnership between KPI Solutions and Geekplus has driven smarter, more efficient, cost-effective order fulfillment for our mutual clients,” stated Roger Counihan, SVP Sales at KPI Solutions. “KPI’s engineering and operational design expertise, coupled with Opto WES and leading robotic technology from Geekplus, empowers our clients to streamline warehouse processes and reduce labor dependence, while enhancing order fulfillment productivity,” he added.“In today’s rapidly evolving business environment, companies demand efficient and scalable order fulfillment solutions across a variety of form factors – units, cases, totes, and pallets,” stated Lit Fung, Head of International Business and Managing Director Americas at Geekplus. “The combined expertise of KPI and Geekplus confidently addresses our clients’ distribution needs by designing, deploying and servicing automated robotic solutions for today and the future,” he said.About KPI Solutions™KPI Solutions provides end-to-end supply chain services and automation to transform our clients’ distribution operations. We analyze, design, implement, and support flexible and scalable engineered solutions that optimize order fulfillment, build capacity, and reduce reliance on labor. Our data-driven operations strategy delivers resilient designs and our technology-neutral approach allows a blend of automated technologies for a customized solution. Comprehensive offerings include consulting, network strategy, engineered facility design, material handling systems integration, robotics, intelligent warehouse software, and lifetime services. Learn more at kpisolutions.com.About GeekplusGeekplus is a global leader in mobile robotics technologies. We develop innovative robotics solutions for order fulfilment. More than 800 global industry leaders use our solutions to realize flexible, reliable, and highly efficient automation for warehouses and supply chain management. Learn more at www.geekplus.com.ContactPatti SatterfieldSr. Director, Marketing & Business Development, KPIpatti.satterfield@kpisolutions.comSarahmaria GomezHead of MarketingGeekplus Americasarahmaria.gomez@geekplus.com

DexoryView has enabled DCL Logistics to save 16 hours per day and increased pallet location accuracy by 14%DCL Logistics, a leading provider of fulfillment and inventory management services for high-growth omni-channel brands, has partnered with Dexory to implement DexoryView, an advanced robotics and data intelligence platform that streamlines and automates inventory audits. Since deploying DexoryView, DCL Logistics has seen a 14% increase in pallet location accuracy and a tenfold improvement in inventory counting speed, enabling the business to save time, costs and eliminate interruptions to its core operations.DCL Logistics supports brands looking to scale quickly without compromising inventory accuracy. Traditionally, continuous cycle counts required significant hours of manual labour to physically verify stock levels and that goods were stored in the right locations. This was a time-intensive process that could disrupt operations. For many brands, inventory is equivalent to cash and accuracy is paramount for confident decision making and financial reporting. In addition to this, end customers have high expectations for accurate and timely order fulfilment, which in turn is key to customer retention.By implementing DexoryView, DCL Logistics now has the ability to perform inventory audits on a daily and weekly basis and provide real-time data to its customers so that they are confident in knowing exactly what inventory they have on hand. This consistency allows DCL Logistics’ customers to ensure that their order fulfillment is uninterrupted, and end-customers receive their products quicker, while DCL Logistics is able to save valuable hours of conducting manual inventory checks.Key results and benefitsSince deploying DexoryView, DCL Logistics has seen the following benefits and impacts to its business: 14% improvement in pallet location accuracy - This has resulted in more consistent and trustworthy inventory data. Ten fold increase in inventory counting speed - compared to drone-based cycle counting which the company trialed previously. 16 hours of labour saved per day - Freeing up the inventory team to focus on higher-value planning and strategic initiatives such as warehouse space optimization and customized customer projects. Less reliance on annual physical inventory counts – Greater trust in product availability allows a reduction in costly, time-intensive annual physical inventory counting, eliminating operational disruptions and improving fiscal accuracy.“DexoryView has allowed us to significantly improve the quality of our inventory accuracy, ensuring that our teams have rich and reliable data at their disposal at the start of every shift ensuring discrepancies are fixed before they have a negative impact on our operations,” says Dave Tu, President at DCL Logistics. “Robotics automation most obviously increases the speed of our daily cycle counting, but it’s the substantial increase in accuracy rates over an accelerated time period that allows our operations to move faster and smarter for our customers, while giving our teams more time focus on higher value initiatives.”The availability of real-time data from the warehouse ensures that DCL Logistics is able to catch and correct discrepancies before they escalate into business disrupting events. This in-turn increases customer satisfaction and confidence that DCL Logistics is the partner of choice for brands looking to scale quickly.“Operating in an environment where accuracy is key, DCL Logistics has shown how automation and real-time data can elevate inventory management to meet the needs of modern commerce,” says Oana Jinga, Chief Commercial and Product Officer at Dexory. “Together with DCL Logistics we are enabling, not just the transformation of how data is used in the warehouse, but allowing the brands they work with to scale confidently with real-time accuracy.About DexoryDexory captures real-time insights into warehouse operations using fully autonomous robots and Artificial Intelligence. Using autonomous technology to unlock data and drive insights through all levels of business operations, helping companies boost their performance and unlock their full potential. Instant access to real-time data helps optimise the present, de-risk the future and discover the intractable in each location and at every stage of the product journey through the warehouse and onto dispatch.Introduced to the market in 2023, the DexoryView solution combines robotics, digital twin and AI technologies to understand, analyse and operate end-to-end warehouse operations, offering unprecedented time to value. For businesses that need to thrive in increasingly complex and competitive markets, DexoryView is the solution for warehouse and supply chain operators to gain full visibility of their operations.About DCL LogisticsDCL Logistics is a modern 3PL, grounded by 40 years of operational expertise. The company provides a full suite of fulfillment services including DTC, retail, B2B, and marketplace support allowing ecommerce brands to scale without sacrificing flexibility, quality, or customer satisfaction. High-growth brands come to us for perfect order fulfillment, inventory management, returns support, and everything in between.
This is a paid advertisement. Have you thought of automating operations in your plant to increase ROI and solve labour issues? Meet NūMove at ProMat! NūMove is a robotic automation solution manufacturer and integrator who develops flexible applications for warehouses and distribution / fulfillment / ecommerce centers. Watch NūMove’s systems in action: mixed load, palletizing, depalletizing, order packing!
