Inbound Logistics magazine honored Hyster for expanding accessibility to lithium-ion power, high-capacity electric equipment with performance comparable to internal combustion enginesGREENVILLE, N.C. (July 24, 2025) – Hyster announces its selection as one of 2025’s 75 Green Supply Chain Partners by Inbound Logistics magazine, marking the company’s sixth consecutive year on the list. The publication recognized Hyster for its recently launched onboard charging solution, which enables operations to charge lithium-ion trucks using commonly available electrical outlets, and the J230-400XD forklift series, an expanded line of heavy duty trucks with integrated lithium-ion power and capacities of up to 40,000 pounds..“As businesses continue to seek cost-effective ways to reduce their emissions and boost productivity, our team has been hard at work to design and manufacture solutions that can handle the demands of any operation, whether they’re a small building materials operation or one of the world’s busiest ports,” says Josh Eby, Global Product Manager, Hyster. “This honor from Inbound Logistics recognizes the need for electric equipment in these applications and we remain committed to delivering it every day.”The onboard charging option is available on several Hyster lift trucks with factory integrated lithium-ion battery power and lift capacities ranging from 4,000 to 8,000 pounds. To connect with common, standard electric outlets, the solution includes a charging cable with a 240-volt 50-amp connection, adaptors for both 240-volt 30-amp and 120-volt 12-amp plugs, and an out-of-the-way storage bin is located to the left of the seat for all cables and adaptor. This charging flexibility makes lithium-ion-powered forklifts a stronger fit for applications with intermittent charging availability or lower-hour applications that do not require fast charging. It also enables businesses to rent electric forklifts without altering their electric infrastructure and allows for recharging via generator when power is unreliable or unavailable.The J230-400XD series is available with a range of battery sizes to match duty cycle and charging requirements, configurable up to 280kW. The 350-volt architecture offers long run times and minimizes energy loss without the additional cost and complexity of higher-voltage systems. In 2025, this line of integrated lithium-ion big trucks expanded to include load capacities up to 40,000 pounds.Like all Hyster electric big trucks, the J230-400XD trucks incorporate the Combined Charging System (CCS) as standard. This global electric vehicle charging standard enables operations to cost-effectively scale charging for multiple applications and types of equipment through a single, standardized charging connector that has been adopted across numerous industries and geographies. Equipped with the right battery pack and charger, and working in a typical duty cycle, a truck can add approximately an hour of work time from 11 minutes of charging at 90 kW.About HysterHyster is a leading worldwide provider of Hyster® forklift truck and container handling solutions for the toughest, most intense industries on earth. The company designs and manufactures an industry leading, comprehensive range of material handling equipment, meeting the unique demands of everything from fast-paced industrial warehouses and manufacturing facilities to the most demanding, heavy-duty applications like ports and terminals. Backed by a dedicated, global dealer network and nearly a century of material handling experience, Hyster is the trusted resource customers can count on for technology tough enough for their worksites and proven solutions that keep critical operations moving.Hyster Company is a division of Hyster-Yale Materials Handling, Inc., a wholly owned subsidiary of Hyster-Yale, Inc. (NYSE:HY) which is headquartered in Cleveland, Ohio and operates globally.About the AwardEach year, Inbound Logistics editors spotlight a carefully curated list of 75 companies that demonstrate an everyday commitment to sustainability. These companies are dedicated to developing and implementing best practices that leave a positive footprint on the world. To learn more about the program, visit www.inboundlogistics.com.ContactJennifer MeyersHyster Company252-481-1354jennifer.meyers@hyster-yale.com

Annual Awards Program Recognizes Innovation in the Global Supply Chain Technology and Logistics IndustryGREENE, N.Y., July 24, 2025 — The Raymond Corporation today announced that its iWAREHOUSE® ObjectSense Detection & Notification System (iW.ObjectSense) has been awarded “Material Handling Innovation of the Year” in the fourth annual SupplyTech Breakthrough Awards program conducted by SupplyTech Breakthrough, a leading independent market intelligence organization that evaluates and recognizes standout technology companies, products and services in the supply chain technology and logistics industry around the globe.The Raymond Corporation’s iW.ObjectSense enhances operator awareness, improves facility operating practices, and unlocks smarter, data-driven warehouse operations. The solution helps to improve real-time operator decision-making while maintaining speed, productivity and control.By using a dynamic detection field that adjusts in real-time based on the lift truck’s speed and steer angle, the system delivers optimum performance whether the lift truck is maneuvering through tight aisles or open warehouse spaces. It provides a flexible and reliable way to alert operators with audible and visual notifications of objects within the truck’s approximate travel path and provides slowdown or stop functionality based on your application needs and environment.In addition to the solution’s operational security enhancement, iW.ObjectSense offers robust reporting capabilities, with the system capturing critical insights on operator behavior, travel speeds, slowdown events and traffic congestion patterns within a facility. These insights enable warehouse managers to identify high-risk zones, streamline traffic flow and deliver targeted operator training based on real-world activity.iW.ObjectSense is also fully customizable and scalable as it can be tailored to specific facility and fleet needs, retrofitted to existing Raymond® lift trucks, or seamlessly integrated into new models to create fleets of intelligent, connected equipment. When combined with other iWAREHOUSE technologies, it supports an integrated ecosystem that maximizes labor, data and equipment utilization warehousewide.“Designed to support both performance and protection, iW.ObjectSense has been designed to deliver a transformative combination of dynamic object detection, intelligent alerts and actionable insights to make warehouses more secure and efficient from the ground up,” said Shannon Curtis, Director of Product Marketing, The Raymond Corporation. “We are pleased to accept this award from SupplyTech Breakthrough and will continue to support operators in material handling through intelligent automation and data transparency as they navigate the next generation of the supply chain and modern, optimized operations.”The mission of the annual SupplyTech Breakthrough Awards program is to conduct the industry’s most comprehensive analysis and evaluation of the top technology companies, solutions and products in the supply chain and logistics industry today. This year’s program attracted thousands of nominations from over 15 different countries throughout the world.“iW.ObjectSense empowers warehouses to take a proactive, insight-led approach to operational care and performance. Modern warehouses make for hectic environments where forklifts navigate narrow aisles and pedestrians making the margin for error thin. One collision can result in injury as well as lost productivity or damaged goods,” said Bryan Vaughn, Managing Director of SupplyTech Breakthrough Awards. “By transforming how lift trucks sense, respond to and report on environments, iW.ObjectSense from the Raymond Corporation is both enhancing operator security and redefining what’s possible in connected, responsive warehouse systems. We’re pleased to award iW.ObjectSense  with the ‘Material Handling Innovation of the Year’ award!”About The Raymond Corporation The Raymond Corporation, a member of the Toyota Industries family of companies, is a leading global provider of best-in-class material handling products and intelligent intralogistics solutions. Built on principles of innovation and continuous improvement for over 100 years, Raymond’s integrated automation, telematics, virtual reality and advanced energy solutions provide ways to optimize operations and bring warehouse and distribution operations to a new level of performance. Raymond® electric forklift trucks are engineered to achieve increased productivity and efficiency and are designed to provide ecological and economic benefits. Raymond delivers solutions to material handling and logistics markets in North America and globally. Combining operational excellence, award-winning innovation and world-class global customer support, we work together to run better, manage smarter and keep our customers always on. For more information, visit raymondcorp.com and follow us on Facebook, YouTube and LinkedIn.ContactElizabeth BuzaThe Raymond Corporationelizabeth.buza@raymondcorp.com607-343-0845Megan KassBader Ruttermkass@bader-rutter.com414-607-2145

WIXOM, MI, July 2025 — Integrated Systems Design (ISD), a distinguished systems integrator and OEM provider of advanced warehouse automation solutions, announces its comprehensive initiative to revolutionize supply chain resilience through strategically curated "Made in America" automation partnerships. This groundbreaking approach addresses mounting concerns over international supply chain vulnerabilities while delivering unprecedented operational excellence.Supply Chain Sovereignty Emerges as Critical Business ImperativeContemporary enterprises face escalating challenges stemming from protracted international supply chains, geopolitical instabilities, and pandemic-induced disruptions. ISD's revolutionary approach eliminates dependency on overseas manufacturing networks, establishing robust domestic partnerships that guarantee supply chain continuity and operational predictability. "Patriotism transcends sentiment—it embodies strategic wisdom," declares Ed Romaine, VP Marketing at ISD. "Our domestic manufacturing alliances eliminate intercontinental shipping delays, customs complications, and communication barriers that perpetually plague international sourcing strategies."Technological Prowess Meets Manufacturing ExcellenceISD's meticulously crafted portfolio encompasses cutting-edge automation technologies exclusively sourced from a number of leading American manufacturing powerhouses:UltraStore Mid-Load ASRS represents tried and true engineering achievements in automated storage solutions. This domestically engineered system optimizes mid-range applications requiring high-density storage coupled with lightning-fast retrieval capabilities. Superior technical support, expedited software updates, and streamlined system modifications distinguish this American-manufactured solution.Kardex Remstar Vertical Lift Modules maximize storage capacities through vertical storage optimization. These systems transform limited floor space into high-density storage capacity while delivering requested inventory directly to ergonomic workstations, dramatically enhancing productivity metrics.URBX ASRS showcases next-generation robotic ASRS storage system. These modular, scalable systems adapt seamlessly to evolving operational requirements, featuring real-time optimization algorithms that maintain peak performance regardless of fluctuating demand patterns.Raymond Material Handling Equipment continues decades-long traditions of American manufacturing excellence. Their product lineup encompasses traditional counterbalance forklifts, reach trucks, order pickers, and specialized narrow-aisle equipment designed for high-density storage environments.Reflex Robotics introduces groundbreaking humanoid automation from Brooklyn, New York. Founded by MIT alumni with prestigious experience from Tesla, Boston Dynamics, and Amazon, Reflex delivers cost-effective warehouse and manufacturing general-purpose robotics achieving operational capability within sixty minutes of deployment. Their affordable pricing structure—below annual operator salaries—democratizes humanoid automation across diverse warehouse operations.Strategic Advantages Compound Through Domestic PartnershipsISD's "Made in America" approach delivers multifaceted benefits extending beyond equipment procurement: Supply Chain Resilience: Eliminates international shipping vulnerabilities, port congestion delays, and customs complications Quality Assurance: Domestic manufacturers operate under stringent regulatory frameworks ensuring consistent, superior products Rapid Response Support: Time zone alignment, linguistic clarity, and cultural familiarity accelerate technical support resolution Regulatory Compliance: Intimate knowledge of American building codes, safety regulations, and integration standardsOptimalOps-Process™ Maximizes Automation Investment ReturnsISD's proprietary OptimalOps-Process™ framework orchestrates seamless integration across multiple automation technologies. This comprehensive eight-step methodology ensures optimal equipment selection, strategic implementation, and sustained operational excellence while maintaining vendor-neutral flexibility.Partnership Excellence Drives Sustained SuccessAs an OEM-agnostic systems integrator, ISD leverages extensive partnerships with premier American manufacturers to deliver customized solutions precisely matching operational requirements. This collaborative approach eliminates single-vendor limitations while ensuring unified system performance across diverse automation components. "Our domestic partnerships transcend transactional relationships," emphasizes Ed Romaine, VP Marketing at ISD. "We cultivate enduring alliances that deliver sustained value through comprehensive training programs, reliable technical support, and predictable upgrade pathways."Market Leadership Through InnovationISD's commitment to American manufacturing excellence positions clients advantageously amid intensifying global competition. Domestic automation solutions provide strategic stability, operational reliability, and performance consistency that international alternatives cannot match.Discover Revolutionary Automation SolutionsOrganizations seeking to mitigate supply chain risks through Made in America warehouse automation technologies are invited to schedule complimentary consultations exploring ISD's comprehensive capabilities and strategic advantages.About Integrated Systems Design - ISDIntegrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution, retail, and wholesale applications, improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value for a broad range of industries by tailoring systems to clients' specific requirements.ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include automatic storage and retrieval (ASRS), AMR, conveyor, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), controls, and software (including inventory management, WCS, WMS, and MES).ContactEd RomaineVP Marketing & Business Development215-512-2613eromaine@isddd.com

Compact, heavy-duty axis with two carriages optimizes space requirements and cycle times of dynamic handling applications Linear axis can accommodate two masses weighing up to 385 kg each Can be individually configured as a single axis or as a part of a multi-axis system Suited for applications with high drive torques and short cycle timesBosch Rexroth is expanding its CKR series of compact modules with an innovative dual belt axis for dynamic handling with a total load capacity of up to 770 kg. The new CKR-280 heavy-duty axis combines the functions of two linear axes into one linear system. Two, independently driven carriages in a single frame enable dynamic applications with high drive torques and short cycle times. The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly and commissioning. The new solution can be utilized as a single axis or combined with other linear axes into a multi-axis system, with the option also to include a drive package.Whether in battery production, intralogistics or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads up to 385 kg each and drive torques up to 250 Nm.To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m. Bosch Rexroth can also deliver longer travel ranges on request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm. Depending on the requirements, a variety of travel profiles can be implemented independently.After its market launch, the CKR-280 heavy-duty axis will also be integrated into the e-tool chain as a new size for single-axis and multi-axis systems.For more information on Bosch Rexroth’s complete line of compact module solutions, please visit boschrexroth-us.com.About Bosch RexrothAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to preliminary figures, 
the company generated sales of 90.5 billion euros in 2024. Its operations are divided into 
four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The 
Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which nearly 48,000 are software engineers.Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com

To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190

The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures  (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded.  By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190

When a major 3PL sought to streamline its packing list and shipping label process as part of their plant automation, integrator Bastian Solutions recommended FOX IV Technologies' TwinPrint® dual-sided label print and apply systems, known for their reliability and efficiency.

Summary: When a major 3PL sought to streamline its packing list and shipping label process as part of its plant automation, integrator Bastian Solutions recommended FOX IV Technologies' TwinPrint® dual-sided label print and apply systems, known for their reliability and efficiency.

An integrator was looking to replace obsolete label print and apply systems within established package handling framework. Total project was to replace over 100 existing systems.

Explore the evolving landscape of the supply chain workplace, where remote and on-site teams seamlessly integrate with automated systems. As organizations navigate this hybrid environment, leveraging technology becomes essential for maintaining productivity and fostering a strong company culture. Discover the strategies businesses can implement to ensure effective collaboration across digital and physical workspaces while embracing automation.

The world of robotics and automation for intralogistics is advancing quickly. Suppliers are pushing into new frontiers as technical barriers fall and innovations come to market. Warehouse operators and solution designers are combining technologies in new ways. With a focus on autonomous mobile robots (AMRs), piece picking, and learning systems, this session delivers insight into cutting-edge applications. Attendees will hear from experts representing practitioners, consultants, and integrators.

This is a paid advertisement.The rise of automated truck pallet loading and un loading has revolutionized how distribution facilities operate – increasing productivity and safety, as well as reducing truck turnaround times. Key amongst these technologies are laser-guided vehicles (LGVs), which are increasingly being utilized for loading and un loading in manufacturing and distribution facilities. The latest evolution of LGVs pack extreme improvements in battery performance, energy utilization, vehicle uptime, CO2 reduction, and enable a more integrated and space-optimized facility, making these LGVs serious systems for truck un loading , staging and loading in any manufacturing or distribution facility seeking to upgrade its operational intralogistics performance.

Integrated Systems and Controls (ISC) refers to a product section of the Material Handling Industry of America. An integrated system is a desired state that generally refers to at least one of the three possible characteristics of an installed material handling system. First, although mechanical automation of the material flow properties of a system may be evident, it is the automation of the information flow associated with what is taking place, concurrently with the physical flow, that is the most defining characteristic. Secondly, an integrated system can be characterized by an unbroken, highly coordinated material flow link between successive stages in a manufacturing or warehousing operation where continuous flow is emphasized, and delays, waiting and intermediate storage minimized. Thirdly, an integrated system characteristically interfaces two or more material handling devices in order to form the bridge between work stations or other discrete points of origin and destination within the material flow cycle, with the goal being a high degree of mechanical coordination and the precise timing of movements. See also System Integrator , Consultant , and Controls .

A System Integrator is a company that possesses the resources required to provide a full set of engineering services needed to take a project from the problem definition stage all the way through to implementation and system acceptance by the end user. In some cases, but not always, a company that defines itself as a system integrator may also manufacture equipment and controls. A system integrator will also assume financial responsibility for system performance. See also Consultant and/or Integrated Systems & Controls.

Consultants whose practice includes the areas of material handling and logistics possess varying degrees of technical expertise, ranging from business process advice and design to detailed engineering design services that lead to equipment and systems being bid and procured. Although a consulting firm may also perform system integration services, it is more the exception than the rule. See also Systems Integrator .

This interactive CD-Rom is built around a case study of Teen Fashion Center, a fictional clothing company. The learner is taken through the various steps involved in designing a distribution center for the company. As the learner is guided through the analysis and design of a distribution center, through the use of integrated material handling systems, such subjects as deunitizing, AS/RS, palletizing and pallet storage are addressed. Developed under the leadership of Dr. Sunderesh Heragu of Rensselaer Polytechnic Institute.