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For over 40 years, LTW has been synonymous with top-tier quality and precision. With more than 1,000 successful projects completed across 35+ countries, we’ve demonstrated consistent productivity. Always on time, always precise. Our turnkey automated pallet and large item storage and transport solutions offer maximum system availability, optimal space utilization, and secure storage for a wide range of products. Flexibility is one of our key strengths. While most components are manufactured by our parent company, Doppelmayr Holding SE, we focus entirely on meeting our customers' needs. Built to ropeway standards, our production quality ensures robust and durable intralogistics systems for clients worldwide.
For more than 30 years, the Magnetek brand has served the needs of both traditional and emerging commercial markets that are increasingly dependent on “smart” power. Our customers rely on our power and motion control expertise to develop technology and solutions for their unique applications. When it comes to material handling, we have a fundamental understanding of our customers’ needs and we apply our knowledge of digital power and motion control to enhance their success. As America's largest supplier of digital drive systems for crane and hoist applications, we are also dedicated to energy efficiency. Our Magnetek-brand, Energy Engineered® products include radio remote controls, braking and collision avoidance subsystems and motors for industrial cranes and hoists; digital motion control systems for elevators; and drive systems for mining equipment. Magnetek is a brand of Columbus McKinnon Corporation.
For over 80 years, Cattron has been a leading provider of wireless remote control and emergency stop solutions that enhance the safety and productivity of the movement, control, and protection of goods used throughout the material handling operation. Cattron solutions feature built-in safety features to meet critical safety requirements and offer a range of solutions, from standard configuration and handheld operator control units for simple operations to expertly designed, customized bellybox-style operator control units for complex operations. Cattron safety systems give workers fail-safe, convenient access to wireless emergency stop devices that enhance worker safety and the productivity of your operations. Cattron’s remote control system brands include Remtron, CattronControl, Classic Series, Safety Systems, Tyro and BWI Eagle.
We are Inther Group. We ensure that your orders are shipped quickly and without errors.Inther Group is an international hybrid system integrator, specialized in automation solutions for picking, packing, storage and sorting goods in warehouses worldwide for customers in fine-meshed distribution. From analysis, design, construction and delivery (software & hardware) to 24/7 service and support worldwide. We distinguish ourself through our holistic approach and our personal touch.

Integrated Systems and Controls (ISC) refers to a product section of the Material Handling Industry of America. An integrated system is a desired state that generally refers to at least one of the three possible characteristics of an installed material handling system. First, although mechanical automation of the material flow properties of a system may be evident, it is the automation of the information flow associated with what is taking place, concurrently with the physical flow, that is the most defining characteristic. Secondly, an integrated system can be characterized by an unbroken, highly coordinated material flow link between successive stages in a manufacturing or warehousing operation where continuous flow is emphasized, and delays, waiting and intermediate storage minimized. Thirdly, an integrated system characteristically interfaces two or more material handling devices in order to form the bridge between work stations or other discrete points of origin and destination within the material flow cycle, with the goal being a high degree of mechanical coordination and the precise timing of movements. See also System Integrator , Consultant , and Controls .

A System Integrator is a company that possesses the resources required to provide a full set of engineering services needed to take a project from the problem definition stage all the way through to implementation and system acceptance by the end user. In some cases, but not always, a company that defines itself as a system integrator may also manufacture equipment and controls. A system integrator will also assume financial responsibility for system performance. See also Consultant and/or Integrated Systems & Controls.

Controls refer to the control devices (and software) required to operate powered, mechanical material handling equipment. It is the emphasis on control that ultimately leads to an integrated system and brings about the level of coordination in material and information flow that is desired. With automated information handling, the word "controls" embraces specific pieces of hardware, software, a communication network and the human user interfaces used to capture and transmit data and instruction and invoke action. See also Integrated Systems & Controls .

A fully-integrated planning and control system, providing coordination and communication among finance, marketing, and production departments. Manufacturing Resource Planning (MRP) takes into account plans from these entities and assists management in developing a production plan, which must be adjusted on a daily or weekly basis to satisfy changes in demand. Initially MRP was a list of components needed to produce a specified quantity of items as well as when and how manufacturing intends to use these components.

When a financial company reached out to Jeff Andrews, President of Hammerhead Material Handling, for a new archival storage project that would be warehoused in California’s Inland Empire he knew that finding the right storage system could pose a challenge. "The geographic location is considered a very high seismic area and paper is flammable, so we needed to find a solution that would also meet fire codes.” TubeRack, made by Hannibal Industries, would work.

Kuecker Logistics Group designed and equipped a new 655,000 sqft distribution center for a large retailer of closeout merchandise and excess inventory. The 655,000 sqft facility — used for store replenishment — includes full case pick modules equipped with a central conveyor on each level to transport the picked cases to a centralized merge point. To save time, money and provide a durable warranted product, Kuecker Logistics Group’s designed the pick modules with a combination of ResinDek with the Gray Diamond Seal® 2 finish and ResinDek with the MetaGard galvanized steel finish.

When a general contractor asked to recommend an electrostatic dissipative (ESD) flooring product for a mezzanine being constructed in an e-commerce fulfillment center in northern Ohio, Legacy Platform Co-Founder’s Bill Jones knew precisely where to turn. Given the requirements of the project, Cornerstone’s engineering team specified ResinDek LD panels with Gray Diamond Seal® 2 ESD coating. ResinDek LD is a cost-effective flooring solution that supports dynamic and static pallet jack loads up to 2,000 pounds. The Gray Diamond Seal 2 ESD coating provides a fully complaint ESD finish to protect equipment, people and automation from electro-static discharge.

The new AQ Connect intelligent design monitors equipment and self-diagnoses operational issues. It can also be programmed to perform a variety of tasks to integrate into your specific application and workflow.

Milwaukee, Wisconsin — February 13th, 2023 — Milwaukee Electronics and subsidiary Automation Controls Group is excited to introduce its line of UniDrive® ZoneLogix® and ZoneLogix ®PRO zero pressure accumulation (ZPA)/ZLP) controllers, which provide end-users, systems integrators, and conveyor OEMs with the advantages of ZPA/ZLP with or without PLC interface.Designed to operate seamlessly with the UniDrive® flagship line of Brushless DC conveyor motors, the ZoneLogix® controller line provides a new level of product and zoned-system control, without the need to directly wire PLCs to each zone.The UniDrive® line of motors has been in use in the material handling industry for over a decade. Select conveyor OEMs have selected UniDrive® motors because they offer the best in reliability and design freedom, providing unprecedented flexibility in system application and manufacturing lead time. The UniDrive® motor has just one moving part, operates almost silently and achieves a superb torque-to-speed performance curve. With no maintenance required, low energy usage and more than 250,000 hours of drive bearing life expectancy, UniDrive® is the motor of choice for visionary conveyor owners that value long-term reliability.“For integrators building large-scale conveyor systems, UniDrive® motors and ZoneLogixTM controls offer plug-and-play simplicity.” said Mike Allen, Director of Sales-Material Handling. “With simplified in-rail mounting and a motor containing just one moving part for all conveyor widths, UniDrive® is designed to take up less space, is easy to install and requires no motor upkeep. Use it with any conveyor system and benefit from zero maintenance, extreme long life and highest design flexibility in its category.”UniDrive® motors provide more than ten times the design life of ordinary motor driven rollers (MDRs), making UniDrive® ideal for quality-conscious and cost-conscious conveyor designers and OEM manufacturers. The patented UniDrive® Brushless DC motors, motor drives, logic controls, P3 PowerCubesTM and/or application-specific solutions are expertly integrated to address customer challenges in unit handling. When UniDrive® motors are paired with the industry-leading ZoneLogixTM ZPA/ZLP controllers, the combination provides superior performance and a very low total cost of ownership (TCO). Run LongerTM with UniDrive®.Register for PROMAT 2023 to learn more about UniDrive® motors in Chicago, Illinois. PROMAT expects “…over 900 or the world’s leading manufacturers and supply chain providers under one roof.”About Automation Controls GroupFounded in 1995, Automation Controls Group (ACG) provides control and automation solutions to system integrators and original equipment (OEMs) with volume requirements. ACG specializes in combining its patented line of DC motors, motor drives, controls and application-specific solutions to address customer challenges in the areas of parcel, case handling, system control, speed, usage requirements and more. ACG is headquartered in Milwaukee, WI. Automation Controls Group is a division of Milwaukee Electronics.About Milwaukee Electronics Headquartered in Milwaukee, Wisconsin since 1954, Milwaukee Electronics engineers, designs and manufactures electronics for the aerospace, medical, defense, manufacturing, mining, corrosion protection and material handling markets. The company operates over 135,000 square feet of manufacturing in Portland, Oregon; Milwaukee, Wisconsin; and Tecate, Mexico. In addition to EMS and product design and engineering services, Milwaukee Electronics offers quick-turn prototyping through its Screaming Circuits business unit.Contact:Mike Allen – Director of Sales-Material Handling Products & Serviceswww.unidrive.solutionsMike.Allen@automationcontrolsgroup.com +1 (414) 426-6539

NORD’s NORDAC LINK and NORDAC FLEX electronic control products feature AS-Interface technology for easy integration into existing systems.NORDAC LINK variable frequency drives provide a convenient drive solution for decentralized installations as the flexible configuration enables precise adjustment of the devices to a wide range of applications.For modern drive systems, installation effort, commissioning time, and maintenance costs are key considerations when determining which system best fits application needs. Decentralized drive solutions often include numerous sensors, actuators, and complex cabling that can lead to errors and unnecessary downtime. AS-Interface (ASi) offers an efficient solution as an intelligent fieldbus system for the lowest field level, simplifying connections and transmitting data as well as power through a two-core profile cable that significantly reduces the amount of cabling required. Additionally, the simple topology enables flexible integration and expansion of systems for clear-cut upgrades and retrofits while the automatic addressing and diagnostic function simplifies commissioning efforts as well as ongoing operation. AS-Interface systems overall help reduce time and material costs, minimize potential errors/downtime, and make decentralized solutions more efficient and user-friendly.NORD DRIVESYSTEMS’ decentralized NORDAC LINK motor starters, NORDAC LINK variable frequency drives, and NORDAC FLEX variable frequency drives offer a Plug-and-Play design that enables quick commissioning, high system availability, and full compatibility within the system. These modular products feature ASi onboard for easy integration into existing systems or as a standard for new modernization projects. The motor starters and variable frequency drives support AS-Interface standards V2.0 and V3.0 as well as include various integrated ASi follower profiles for seamless connection.NORDAC FLEX decentralized variable frequency drives feature a modular design with scalable functionality to meet specific application requirements.Electronic control products from NORD are characterized by scalable functionality, ease of installation, high precision regulation, and flexibility for adaptation to a wide range of applications. NORDAC LINK motor starters offer a power range of 0.16 – 4.0 hp, Protection Class IP65, and wall mounting. Simple installation and maintenance is achieved through complete plug-in capabilities, an optional maintenance switch, and local manual control. NORDAC LINK variable frequency drives provide flexible installation with full pluggability, simple maintenance, and functional safety. They service a power range of 0.5 – 10.0 hp with Protection Class IP55 and IP65. NORDAC FLEX variable frequency drives feature a power range of 0.33 – 30.0 hp, Protection Class IP55 and IP66, and wall or motor mounting. A wide range of functions and easy parameter transfer via EEPROM memory make installation and servicing easy.Whether retrofitting or modernizing current systems, NORD decentralized electronic control products with ASi interface provide flexible integration options.nord.comAbout NORD DRIVESYSTEMS® GroupWith more than 5,000 employees worldwide, NORD DRIVESYSTEMS has been a global leader in drive technology since 1965. Specializing in gear units, gear motors, electric motors, and drive electronics, including energy-efficient and explosion-protected solutions, NORD offers a comprehensive range of products. The company supports customers with subsidiaries and partners in 80 countries and provides fast delivery and customer-oriented service. For more information, visit nord.com.ContactArielle SpottsPhone: 608-850-1444Arielle.Spotts@nord.com

COLUMBUS, OH (Jan. 5, 2023) -- Hy-Tek Holdings (Hy-Tek), a portfolio company of Dunes Point Capital, LP (DPC), has acquired Winchester Industrial Controls LLC (“Winchester”). Winchester, located in Bristol, CT, is a provider of control systems and installation for automated material handling systems. Hy-Tek, doing business as Hy-Tek Intralogistics, is a material handling automation integrator serving clients in diverse end-markets and applications, including ecommerce, third-party logistics, and parcel. The acquisition was announced by Hy-Tek’s CEO, Sam Grooms. “Hy-Tek’s acquisition of Winchester Controls broadens our offerings as the predominant player in material handling. With the addition of Winchester Industrial Controls’ highly experienced team, Hy-Tek further enhances its ability to execute concurrent large-scale projects in support of our enterprise logistics platform, ” said Grooms. About DPC DPC is a family office and private investment firm pursuing control investments in companies operating in the general industrial and business services sectors. DPC targets companies with enterprise values of up to $1 billion. For more information, please visit www.dunespointcapital.com. About Hy-Tek Intralogistics Headquartered in Columbus, OH, Hy-Tek is a material handling automation technology integrator serving clients in diverse end-markets and applications, including e-commerce, third-party logistics, and parcel. Hy-Tek was established as a combination of Hy-Tek Material Handling, WorldSource, BP Controls, Fascor, LCS, Johnson Stevens Consulting, AHS, and Winchester Controls. Together, they operate as Hy-Tek Intralogistics. Hy-Tek is the premier single-source provider of material handling solutions for a wide range of industries, including manufacturing, distribution, retail, construction, food, electronics, and automotive. Since 1963, Hy-Tek and its best-in-class industry partners—including manufacturers of industrial equipment; conveyor systems; automated storage and retrieval systems; rack and shelving—have provided customers large and small with turnkey solutions. From customized one-of-a-kind handling and storage systems to pre-assembled buildings and off-the-shelf products—Hy-Tek’s experienced engineering, sales, operations, and project management professionals partner with customers to help enhance productivity, streamline processes, and boost profitability. With over 650 employees, Hy-Tek serves customers in the United States, Canada, and Mexico from offices in Georgia, Illinois, Kentucky, New Jersey, Ohio, Pennsylvania, Connecticut, and Tennessee. For more information, visit www.hy-tek.com. About Winchester Industrial Controls Located in Bristol CT, Winchester Industrial Controls designs, engineers, and integrates controls systems and software for warehouse automation applications. Winchester Industrial Controls further facilitates the success of its clients with (UL) panel fabrication, electrical installation, and dedicated support. Winchester Industrial Controls employs approximately 30 people to serve clients in North America. For more information, visit www.winchestercontrols.com.

It’s not every day that a robotics company founder starts out studying medicine. But that’s exactly the case for Zhao Yue, the CEO of SEER Robotics, a Shanghai-based intelligent robotics firm that filed for a Hong Kong IPO this May under the HKEX’s Chapter 18C for Specialist Technology Companies.Long before launching SEER Robotics in 2020, Zhao had already taken a sharp turn in his career path. He was originally enrolled in the clinical medicine program at Zhejiang University’s Chu Kochen Honors College. But midway through his studies, he made the bold decision to leave medicine behind and restart in a different field—re-enrolling in Zhejiang University’s Institute of Intelligent Control Engineering for graduate studies.“Medical training pushes you to be as precise as a machine,” Zhao later said in an interview. “But I found it more exhilarating to teach machines to be intelligent like humans.”That mindset led him into robotics competitions during grad school, where he and his teammates went on to win the RoboCup world championship three times in the small-size robot soccer league. Years later, the same team came together again—this time to build a company.Founded in 2020, SEER Robotics focuses on intelligent control systems—the “brain” that powers robots in increasingly complex and dynamic environments. Its control systems are now used by over 1,500 integrators and manufacturers around the world, and support more than 300 types of hardware components. The company has built what it calls the world’s first scaled open platform for robot development, spanning embedded control, cloud coordination, scheduling systems, and digital visualization.Recent high-profile deployments include autonomous forklifts in Philips’ factory in the Netherlands and smart manufacturing upgrades for Schneider Electric and FAW-Volkswagen. In 2024, the company expanded into embodied AI, launching an integrated control system for wheeled humanoid robots.Learn more at youtu.be/CqCV1VXS9DY?si=W_K2yhSb55YU6YNl.Zhao says the funds raised from the IPO will be used to expand SEER Robotics’ research into AGI and embodied intelligence technologies, set up a dedicated global R&D hub, and build a stronger international sales and support infrastructure. “We’re already working with leading AI teams on large language models and multimodal intelligence,” he said.What sets SEER Robotics apart is not just technology, but accessibility. “We want to remove the barriers,” Zhao noted. “Robots shouldn’t be built only by experts in labs. They should be built by companies everywhere, easily.”As robots begin to step outside of factory walls into hospitals, offices, and public spaces, Zhao’s journey from med school dropout to robotics entrepreneur offers a compelling story of how humans are now teaching machines—not just how to move, but how to think.

Warehouse control systems (WCS) are a game changer for businesses aiming to increase productivity and stay competitive.

Discover the four main types of automation integrators and how each supports warehouse automation projects.

Learn where automation and robotics best fit into existing sorter and conveyor installations, and what to consider before making an investment.

What if your automated application requires moving large and/or heavy materials between floor levels? Try using VRCs.
This is a paid advertisement. One of the main challenges in implementing new automation technologies is to do it safely and effectively. Currently, in manufacturing and warehouse environments, many companies see heavy lift truck traffic as a safety risk that requires a better solution. In this video, you will learn why RAMP, a systems integrator based in Waterloo, Ontario, chose to use Omron AMR technologies for handling solutions to help reduce those risks.

The importance of Conveyor and Sorting Systems goes beyond material handling, directly affecting the growth of your business and profits.
This is a paid advertisement. Ensign Equipment offers the parcel handling industry the safest and most dynamic high-speed parcel unloader for materials transported in gaylords, carts, hampers, and many other container types. The Ensign Parcel Unloader is fully capable of discharging boxes, polybags, envelopes, and mixed materials of nearly any size and shape. Control configurations range from simple, operator required, manual controls to fully automated. Machines can be designed to integrate with existing or new conveyors and chutes to streamline package singulation as well as AGVs for operator free loading.
This is a paid advertisement. Streamline the sorting process with a dumper that has efficiency and safety features for operators to do their work at optimum levels. The pallet fork retainers secure the pallet of palletized packages while a spring assisted adjustable retainer bar secures varying height gaylord boxes during the unloading process. Control configurations range from simple (operator required) manual controls to fully automated including AGV loading integration.Click on the video link below to learn more about Ensign Equipment's Package and Parcel Handling Equipment & Systems!
Presented by: The Conveyor and Sortation Systems (CSS) MHI Industry Group As automation reshapes the modern supply chain, the integration between packaging and material handling is more important than ever. In this session, experts from the Conveyor and Sortation Systems (CSS) Industry Group will explore how automation technologies—such as conveyors, sorters, and smart controls—are creating seamless transitions from packaging lines to warehouse and distribution operations. Attendees will learn: The key touchpoints where packaging and material handling intersect How automation reduces bottlenecks, labor costs, and product damage Real-world examples of integrated systems across e-commerce, CPG, and food & beverage Best practices for evaluating and selecting automation solutions The role of data and software in connecting packaging equipment with material flow systems Whether you’re a packaging engineer, operations leader, or supply chain strategist, this session will help you better understand how collaboration between sectors is driving scalable, sustainable automation strategies. Session Presented by CSS Colin Cartwright Director of Industry Development – Packaging NA at Murrelektronik Dr. Helge Hornis Director of Technology, Americas at Pepperl+Fuchs Allison Myers Director of Marketing & Communications at Fives Intralogistics Corp. Chris Thompson Sr. Marketing Communications Manager at Duravant 📅 Tuesday, September 30 🕧 12:30 PM – 1:00 PM 📍 Industry Speaks Stage (W-4324) 🔗 View full session details on the PACK EXPO website
Automated storage and retrieval systems, sometimes known as ASRS or AS/RS, are made of a variation of computer-controlled systems that automatically place and retrieve loads from set storage locations in a facility with precision, accuracy and speed.

Compact, heavy-duty axis with two carriages optimizes space requirements and cycle times of dynamic handling applications Linear axis can accommodate two masses weighing up to 385 kg each Can be individually configured as a single axis or as a part of a multi-axis system Suited for applications with high drive torques and short cycle timesBosch Rexroth is expanding its CKR series of compact modules with an innovative dual belt axis for dynamic handling with a total load capacity of up to 770 kg. The new CKR-280 heavy-duty axis combines the functions of two linear axes into one linear system. Two, independently driven carriages in a single frame enable dynamic applications with high drive torques and short cycle times. The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly and commissioning. The new solution can be utilized as a single axis or combined with other linear axes into a multi-axis system, with the option also to include a drive package.Whether in battery production, intralogistics or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads up to 385 kg each and drive torques up to 250 Nm.To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m. Bosch Rexroth can also deliver longer travel ranges on request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm. Depending on the requirements, a variety of travel profiles can be implemented independently.After its market launch, the CKR-280 heavy-duty axis will also be integrated into the e-tool chain as a new size for single-axis and multi-axis systems.For more information on Bosch Rexroth’s complete line of compact module solutions, please visit boschrexroth-us.com.About Bosch RexrothAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to preliminary figures, the company generated sales of 90.5 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which nearly 48,000 are software engineers.Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com

The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
