URBX Robotic Storage System Delivers 500 Cases or Totes Per Hour Per Robot, Reaches 125 Feet High, and Eliminates Traditional Aisle RequirementsWIXOM, MI – October 8, 2025 – Integrated Systems Design (ISD) announces the launch of its URBX automated storage and retrieval system, a Cube robotic ASRS system that fundamentally changes how distribution centers, warehouses and manufacturers operations approach high-density storage and rapid fulfillment.The URBX Cube Robotics ASRS system addresses three critical pain points facing warehouse operators: insufficient floor space, unsustainable labor costs, and inadequate throughput capacity to meet ecommerce and omnichannel delivery demands."Traditional ASRS systems require aisles for cranes or forklifts. This robotic cube system eliminates that waste," states Bob Jones, Senior Analyst and Consultant at ISD. "You're storing inventory in what used to be empty air. That matters when you're paying $15 per square foot."The Floor Space Problem Gets WorseDistribution centers and warehouses face a fundamental constraint—they're running out of room. Adding square footage increases inefficiencies and wastes valuable time. Industrial real estate rates continue climbing. Building new facilities takes 18-24 months and requires capital expenditures that strain budgets.Meanwhile, inventory requirements increase. SKU proliferation forces warehouses to stock more items in more variations. Ecommerce returns add to storage demands. Safety stock levels rise to buffer against supply chain disruptions.The math doesn't work. You need 40% more storage capacity but can't expand your footprint. Traditional solutions—racking configurations, mezzanines, off-site storage— don't solve the core problem."We've seen operations store inventory in trailers parked in their lots," Romaine explains. "That's not a storage strategy. That's desperation. You can't efficiently pick from a trailer 200 yards from your packing stations. I’ve seen a facility that parked trailers permanently at non-essential dock doors and just kept the doors open and utilized it as storage. This creates hazards and congestion and simply indicates a much larger problem… lack of floor space."How URBX Cube Robotics ASRS Changes the EquationThe new ISD URBX Cube robotic ASRS operates on different principles than conventional crane and aisle and other Cube automated storage systems.Instead of using cranes moving through fixed aisles, autonomous robots traverse a three- dimensional grid structure. They climb vertically and move horizontally without dedicated travel lanes. Each robot accesses any storage location within the grid. The system stores totes in a dense Cube arrangement—eliminating the wasted aisle space that traditional ASRS requires.The storage density improvements are significant. A Cube robotic system typically achieves 3-4 times the storage capacity of conventional racking in the same footprint. The system reaches heights up to 125 feet—utilizing vertical space, which most facilities leave empty.Each robot handles up to 100 pounds and completes up to 500 presentations per hour. That's 1000 transactions hourly when counting both storage and retrieval operations.Multiple robots work simultaneously within the same grid structure, scaling throughput based on demand."Think of it as three-dimensional chess," notes Ed Romaine, VP Marketing and Business Development at ISD. "The robots know where every tote or case sits. AI-driven software constantly optimizes their pathways.They're storing popular SKUs in easily accessible locations and moving slow-movers to deeper positions—automatically, continuously, without human intervention."Technical Specifications That MatterThe system's capabilities address real operational requirements:Storage Performance• Handles cases and/or totes• Maximum height: 125 feet• Load capacity: up to 100 pounds per tote• Tote or case handling rate: 500 per hour per robot• Transaction rate: 1000 storage/retrieval cycles per robot hourly• Tote and case dimensions: accommodates 6-inch to 24-inch containers for maximum flexibilityIntegration Capabilities• Compatible with standard conveyor systems• Interfaces with warehouse management software (WMS), warehouse control systems (WCS) and/or warehouse execution systems (WES)• Integrates with existing pick-to-light and goods-to-person technologies• Integrates with palletizers and outbound shipping systemsOperational Features• Machine learning algorithms optimize robot tasking and routing• AI-driven grid technology maximizes throughput• Vision systems detect dimensions, anomalies, and barcodes• Redundant robot fleet ensures continuous operationSystem Architecture• Modular design allows phased implementation• Scalable configuration grows with business requirements• Fault-tolerant operation continues during individual robot maintenance• Remote monitoring enables predictive maintenanceReal-World ApplicationsThe Cube robotic ASRS serves multiple industries facing storage and throughput challenges.Ecommerce operations benefit from rapid order fulfillment speeds and high inventory visibility. The system handles split-case picking efficiently—a critical requirement for direct-to-consumer fulfillment.Case handling applications allows organizations to cost-effectively store, sequence, buffer, stage, and retrieve cases automatically without any human intervention.Retail distribution centers use the technology for omnichannel order processing. The same system fulfills store replenishment orders and individual customer shipments without reconfiguration.Third-party logistics providers leverage the system's flexibility to serve multiple clients from shared facilities. They reconfigure storage allocations quickly as customer requirements change.Pharmaceutical distributors appreciate the system's accuracy and inventory control capabilities. The technology provides real-time location tracking and supports first-expired-first-out (FEFO) picking strategies.Electronics manufacturers utilize the system for component storage and kitting operations. The high-density storage accommodates thousands of low-volume SKUs in minimal floor space."One automotive parts distributor we worked with needed to double their SKU count without expanding their building," Romaine states. "Traditional racking couldn't deliver that. The Cube robotic system gave them 3.5 times their previous storage capacity in the same footprint. They canceled a planned facility expansion that would have cost $12 million."URBX Cube Robotics ASRS Implementation ApproachISD's OptimalOps-Process framework guides Cube robotic ASRS implementations from initial assessment through system validation.The process starts with comprehensive data analysis. ISD examines order profiles, SKU velocity, inventory characteristics, and workflow patterns. This analysis determines optimal system sizing and configuration.Design work considers both upstream and downstream operations. The Cube ASRS doesn't operate in isolation—it connects to receiving processes, picking workstations, packing stations, and shipping sorters. ISD designs these integration points for seamless material flow.Implementation planning addresses operational continuity. Most facilities can't shut down for system installation. ISD develops phased deployment strategies that maintain operations during construction and commissioning.Training programs prepare staff for new workflows. Technology changes how workers interact with inventory. Comprehensive training ensures smooth transitions and rapid productivity ramp-up."The technology works beautifully—when it's implemented correctly," Romaine emphasizes. "Poor integration kills ROI. We've seen expensive systems underperform because nobody thought about how totes move from receiving to the ASRS input, or how picked orders flow to packing stations. You need integrators who understand the entire workflow, not just the equipment."Return on Investment Factors for URBX Cube Robotics ASRSCube robotic ASRS investments typically deliver ROI through multiple operationalimprovements:Labor Reduction Manual picking requires workers to travel, search, and retrieve items. The Cube system brings inventory to stationary picking positions. Labor productivity typically improves 3-4 times compared to manual operations.Space Optimization Increased storage density eliminates expansion requirements.Organizations avoid capital expenditures for building additions or new facilities. Some operations consolidate multiple locations into single automated facilities.Accuracy Improvement Automated storage and retrieval eliminates location errors. Vision systems verify tote contents. Pick accuracy typically exceeds 99.9%—reducing returns, customer complaints, and reshipment costs.Throughput Capacity The system scales throughput by adding robots to the grid structure. Organizations handle peak volumes without temporary labor surges or overtime expenses.Inventory Visibility Real-time location tracking provides accurate inventory data. Organizations reduce safety stock requirements and improve inventory turns."One Ecommerce operation calculated their payback at 22 months," notes Romaine. "They eliminated 18 picking positions, gained 12,000 additional pallet positions, and improved order accuracy from 98.1% to 99.7%. Those aren't hypothetical benefits. They're documented results measured six months post implementation."Why ISD as Your URBX Cube Robotics ASRS Integration PartnerISD brings 60-plus years of warehouse automation experience to Cube robotic ASRS implementations. The company's OEM-agnostic approach ensures clients receive optimal solutions rather than vendor-locked specifications.ISD's expertise extends beyond equipment installation. The company analyzes entire facility operations—from receiving through shipping—designing integrated solutions that maximize performance across all processes.The OptimalOps-Process framework provides systematic methodology for assessment, design, implementation, and validation. This structured approach minimizes risk and accelerates time to full productivity.ISD maintains relationships with leading material handling equipment manufacturers. This network provides access to proven technologies and ensures long-term support availability."We're integrators who happen to manufacture some products—not manufacturers trying to be integrators," Romaine concludes. "That difference matters. We recommend Cube robotics if it's the right solution. We recommend other technologies when they fit better.Your operational success is our success. We're partners, not vendors."For organizations evaluating automated storage solutions or seeking to optimize existing warehouse operations, ISD offers free consultations to assess operational performance and identify improvement opportunities.About ISD - Integrated Systems DesignISD is a leading systems integrator specializing in warehouse, distribution, and manufacturing operations, as well as an OEM provider of the UltraStore Mid-Load ASRS system. Our proprietary OptimalOps-Process™ features an 8-step framework designed to enhance operational efficiency, reduce costs, expedite ROI, and future-proof operations by optimizing picking, sorting, packing, and shipping processes.At ISD, we prioritize collaboration, working closely with clients to define objectives, conduct comprehensive data analyses, and implement strategic planning. This partnership creates high-performance, tailored solutions that align with operational and business KPIs.Our extensive offerings encompass conveyor systems, Automated Storage and Retrieval Systems (ASRS), Autonomous Mobile Robots (AMRs), robotics, sortation systems, warehouse software, pallet handling, packaging automation, and order fulfillment technologies.With 60-plus years of experience and an OEM-agnostic approach, ISD delivers customized solutions that maximize ROI and operational effectiveness. For more information, visit www.isddd.comVideo Link: https://youtu.be/vfHuAcZZpNQContactEd RomaineChief Marketing Officereromaine@isddd.com.

Kollmorgen, a global leader in motion control and automation solutions, today introduced the Kollmorgen Essentials™ motion system, a new line of servo motion solutions that makes high-performance motion control easier and more affordable for virtually any axis of motion. These thoughtfully pre-configured systems enable simple sizing and selection, while multiple onboard communication protocols ensure seamless integration into the most common controller environments. With unmatched ease of installation and commissioning, Kollmorgen Essentials ensures reliable performance across key industrial applications, from packaging and warehouse automation to material handling and forming. This is achieved while significantly reducing engineering time and overall system costs.Each Kollmorgen Essentials motion system combines an optimally matched servo drive, a servo motor with integrated absolute multi-turn feedback, and a combined power/data cable.A Versatile, Feature-Optimized Servo DriveThe Kollmorgen Essentials drive includes multiple protocol options, allowing the user to select between fieldbus types: EtherCAT®, EtherNet/IP™ or PROFINET® at time of install. The multi-axis synchronization capabilities allow designers to have precise control of multi-axis systems via a choice of CIP Sync™, PROFINET IRT or EtherCAT. This fieldbus flexibility gives all customers access to Kollmorgen’s high-performance motion within their existing environments, without the typically associated higher system cost. It also simplifies the ordering processes and inventory management for machine builders supporting different types of communication protocols for a global customer base. Functional safety capabilities are provided through integrated dual-channel STO, SIL2/Cat 3 PLd.These compact, feature-optimized drives are easy to install and commission with the Express Setup feature in the Kollmorgen WorkBench software. Drive setup, configuration and tuning has been simplified, even for engineers with little motion experience, with the simplified graphical configuration tool that supports them throughout the entire commissioning process. And the full suite of WorkBench tools is also included for more advanced motion programming and tuning tasks.The Kollmorgen Essentials servo drive is available for supply voltages of 120–240 or 240–480 VAC and delivers continuous power up to 4,000 watts at 3, 6 or 12 amps.A Powerful, Precise Servo Motor with Advanced, Integrated FeedbackKollmorgen Essentials servo motors are rated at 120, 240, 400 or 480 VAC and are designed for the most common power requirements from 200 to 4,000 watts. Each winding delivers a rated speed of 3,000 rpm, with peak performance reaching up to 6,000 rpm. An integrated 24 VDC brake is optionally available. Industry-standard mounting reduces the need for excess inventory and improves field flexibility. With a simple, innovative shaft key kit, users can adapt the shaft configuration to any coupling type—ready, off-the-shelf, for any application.In addition to this flexibility and the exceptional torque density, quality and reliability Kollmorgen customers have come to expect, each servo motor features our innovative SFD-M multi-turn absolute encoder. TheSFD-M provides single-turn resolution of 24 bits and multi-turn resolution of 16 bits. Using power-harvesting technology to eliminate the need for battery maintenance or the risk of battery failure, it retains absolute positioning information even when the system is powered down or during a power failure.With the integrated SFD-M device providing multi-turn absolute feedback to the highly responsive drive, customers can expect positioning performance comparable to Hiperface® or EnDat® feedback. This high-performance device is included at zero additional cost over an equivalent motor with resolver feedback.Single-Cable Technology and Optional AccessoriesKollmorgen has pioneered the development of single-cable technology that combines power and data, an innovation that is offered as a standard feature with the Kollmorgen Essentials motion system. This technology enables faster installation; just one cable to route and one connection at the drive and motor. It also enhances reliability with strong immunity to electromagnetic noise and fewer connectivity errors. The Kollmorgen Essentials motion system offers combined power/data cables in a variety of lengths in stock, with lengths up to 25 m available. The system is also optionally available with regen resistors, line filters and spare drive-side connectors. The Kollmorgen Essentials motion system supports DC bus-sharing, which balances energy between the connected drives, contributing to energy savings and a more constant DC link voltage for better control performance.Essential Performance, Features and Value, in One Complete System“Kollmorgen has always been the motion leader for torque density, responsiveness and control in compact systems that offer the flexibility and features to suit practically any application,” said Chris Cooper, Global Director, Product Management. “We’re pleased to now offer all these advantages in complete, optimized systems that allow design engineers to more easily and affordably integrate Kollmorgen high-performance motion across all axes of their machines, with easy connectivity to their existing PLC environments. The new Kollmorgen Essentials motion system is truly a game-changer for our business and the essential industries we serve.”Specifications are subject to change without notice. It is the responsibility of the product user to determine the suitability of this product for a specific application. Kollmorgen Essentials is a trademark of Kollmorgen Corporation. Regal Rexnord is a trademark of Regal Rexnord Corporation. The following are believed to be the trademark and/or trade names of their respective owners and are not owned or controlled by Regal Rexnord Corporation. EtherCAT: Beckhoff Automation GmbH; PROFINET: PROFIBUS PROFINET International; Hiperface: SICK AG; EnDat: Dr. Johannes Heidenhain GmbH. All trademarks are the property of their respective owners.www.kollmorgen.comAbout KollmorgenKollmorgen, a Regal Rexnord brand, has more than 100 years of motion experience, proven in the industry’s highest-performing, some of the most reliable motors, drives, linear actuators, AGV (Automated Guided Vehicle) control solutions, and automation control platforms. We deliver breakthrough solutions that combine exceptional performance, reliability and ease of use, giving machine builders an irrefutable marketplace advantage.ContactLinda Mecimore540-633-3688linda.mecimore@regalrexnord.com

WIXOM, MI - ISD - Integrated Systems Design today announced the Robotic 3D Sorter Mini Putwall System, an advanced sortation solution that transforms warehouse operations through its innovative three-dimensional design. The system delivers impressive metrics including 70% labor savings and return on investment in under a year.The 3D Sorter Mini utilizes both vertical and horizontal space to minimize footprint while maximizing sortation capabilities. With a throughput of up to 1,500 pieces per hour and 3 to 5 times greater sorting efficiency compared to manual methods, the system addresses critical challenges facing modern warehouses."What makes the 3D Sorter Mini truly exceptional is its ability to deliver enterprise-level sortation performance in a compact footprint," said Ed Romaine, VP Marketing and Business Development at ISD. "We're seeing clients achieve dramatic improvements in efficiency while significantly reducing labor costs. This system represents a fundamental shift in how warehouses approach the entire sortation process."The system's intelligent design accommodates up to 100 customizable sort positions and integrates seamlessly with existing warehouse technologies, including Autonomous Mobile Robots (AMRs), Automated Storage and Retrieval Systems (ASRS), conveyor systems, and shelving solutions.By automating the sortation process, operations can significantly reduce reliance on manual labor while processing items at previously unattainable rates in comparable spaces. The combination of labor savings, improved throughput, and reduced error rates contributes to the system's notably fast return on investment.In today's competitive real estate market, the 3D Sorter Mini addresses space constraints through vertical design, requiring significantly less floor area than traditional sorting systems. Its modular, customizable configuration makes it ideal for operations experiencing seasonal fluctuations in demand.The system features advanced intelligence with seamless integration capabilities for major Warehouse Management Systems, Warehouse Execution Systems, and Enterprise Resource Planning platforms. Despite its sophisticated technology, the 3D Sorter Mini is designed for rapid deployment with minimal training requirements.Its versatility makes it suitable for diverse applications across numerous sectors including e-commerce, apparel and footwear, third-party logistics, healthcare, and manufacturing. The underlying technology includes high-speed sorting robots operating at 1.0 m/s with vertical lifting ranges from 500mm to 2100mm, intelligent routing, and gentle handling through high-friction conveyor belts.As warehouses face increasing pressure to process more orders faster while controlling costs, solutions like the Robotic 3D Sorter Mini Putwall System represent essential technology for competitive operations. The system's combination of space efficiency, labor savings, and cross-industry adaptability positions it as a key advancement in warehouse automation.About Integrated Systems Design - ISD Integrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution centers, retail, assembly, and wholesale applications improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value by designing systems to our clients' specific requirements. ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include: automatic storage and retrieval (ASRS), conveyor, AMRs, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), sortation systems, truck loading/unloading systems, controls, software (including inventory management, WCS, WMS, MES, and ERP).ContactEd RomaineVP Marketing & Bus. Dev.215-512-2613eromaine@isddd.com

Since 1953 Park Industries, located in St. Cloud, MN has manufactured stone working machines that cut, polish and edge stone into slabs for commercial and home use. Knowing they needed to expand warehouse efficiencies to support their growth, Park Industries turned to automation. The warehouse today has 4 Shuttle XP Vertical Lift Modules (VLMs) from Kardex Remstar; with pick to light technology integrated Power Pick Global (PPG) inventory management software.[caption id="attachment_10492" align="aligncenter" width="485"] Click Image to See Video[/caption]

TSC is one of Canada’s most innovative retailers offering over 15,000 quality products – including health & beauty, jewelry, fashion accessories and electronics. . Jewelry needed a flexible order fulfillment solution that could scale to handle demand peaks, but also work efficiently during slower periods. Now, three Megamat RSs combined with Power Pick Global (PPG) inventory management software are used to manage the jewelry and coin inventory.

Park Industries in St. Cloud, MN manufactures stone working machines that cut, polish and edge stone into slabs for commercial and home use. To accommodate growth, they installed four Vertical Lift Module Shuttle XPs with Power Pick Global (PPG) inventory management software. Park Industries boasts over 5,000+ unique machine parts in stock with a next day delivery guarantee. This level of commitment requires a highly organized and efficient warehouse.