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Your Partner for Smarter Intralogistics CAPTRON North America combines four decades of sensor expertise with a forward-looking approach to deliver innovative intralogistics solutions. We’re more than a sensor manufacturer—we’re HMI specialists, technology innovators, and digital problem-solvers. Our portfolio extends beyond hardware with CAPTRON Solutions, offering: -Pick-by-Light & Put-to-Light systems for faster, more accurate order fulfillment -Custom software development & integration tailored to logistics workflows -Lean process consulting to optimize efficiency and reduce errors -Project management ensuring smooth implementation from start to finish By seamlessly linking hardware and software, CAPTRON empowers warehouses and distribution centers to operate smarter, safer, and more efficiently. From automation to digital transformation, we deliver complete solutions from a single source—helping intralogistics operations meet the challenges of today and tomorrow.
Conveyco Technologies is one of the nation’s leading integrator providing the RightFIT order fulfillment, distribution center and warehouse solutions. We provide solutions utilizing our RightFIT methodology in customer applications, zones, green and brown field systems to help assure immediate and long-term success. Solutions and systems include order fulfillment and sortation, palletizing, AS/RS, automated case handling, a comprehensive line of autonomous mobile robots (AMRs), robotic picking, dispensing, AGV, WES, WMS and WCS software plus consulting and integration services.
Quicktron Robotics automates intralogistics using intelligent robots. Our Goods-to-Person, Picking, Order Fulfillment, and Material Handling solutions, equipped with cutting-edge hardware and software, optimize autonomous handling of goods in warehouses and factory floors. Eliminate manual tasks such as box-stacking, order picking, storage, and pallet-moving. Our technology liberates the workforce from mundane activities, allowing them to concentrate on value-added initiatives for genuine growth. With 25,000+ robots operating globally, Quicktron is the trusted efficiency partner for businesses of all sizes. Founded in 2014, Quicktron has established itself as a leader in the field of intralogistics automation with over. We employ 600+ people worldwide and invest 60% of our budget in R&D, constantly pushing the boundaries of innovation. This dedication translates into industry-specific solutions that tackle not just today's supply chain challenges, but also those of tomorrow.
KPI Solutions is an end-to-end warehousing and distribution solutions provider, offering supply chain consulting, warehouse software, systems integration, and automation. We partner with our customers to analyze, design, implement, and support a full range of customized supply chain solutions that elevate distribution performance, provide competitive advantage, and enable growth. Our data-driven, technology-neutral approach transforms operations with automation to boost fulfillment speed, reduce reliance on labor, and improve agility. Our full-service capabilities include supply chain consulting, engineered concept design, automated systems integration, warehouse software, and lifetime support services. Our Solutions: Automated Storage & Retrieval Systems Automated Guided Vehicle Systems Carousels Consulting & Professional Services Controls & Controlling Devices Conveyors Order picking & E-Commerce fulfillment Sortation Equipment Systems Integration Services Vertical Lift Module

Jungheinrich expands U.S. market activities with strategic acquisition of system integrator Invar Merged forces of Jungheinrich’s subsidiary Storage Solutions and Invar will make Jungheinrich one of the leading integrators for mobile Automated Storage and Retrieval Systems (AS/RS) in North America Strengthens Jungheinrich’s global automation business and footprint in North America in line with Strategy 2030+ Adds additional consulting, data analytics, design, simulation, and software, as well as execution and after-sales capabilities to Storage SolutionsWestfield, IN – Jungheinrich acquires, through its subsidiary Storage Solutions, the U.S. company Invar, a specialist in warehouse and order fulfillment solutions. The acquisition marks another strategic milestone in Jungheinrich’s expansion in North America and enhances its global footprint as well as its automation business.Invar, headquartered in Atlanta, Georgia, is a successful U.S. system integrator and software specialist for warehouse automation. Since 2007, the company has built a strong reputation for delivering tailored, automated solutions that combine consulting, design, simulation, project execution, and after-sales expertise with its proprietary Warehouse Execution System (WES). With a team of 50 experienced professionals, Invar serves a growing U.S. customer base with a strategic focus on companies seeking integrated warehouse design, advanced Warehouse Execution System capabilities, comprehensive project execution, and reliable after-sales service.For Jungheinrich’s subsidiary Storage Solutions, the acquisition marks a strategically significant milestone: The combined expertise of both companies enables the efficient and scalable delivery of customized automation solutions. With a clear focus on mobile AS/RS, the integration positions Jungheinrich as one of the leading integrators in this segment in North America and beyond. By integrating Invar, Storage Solutions expands its operational footprint with two new locations in Atlanta, Georgia, and Erlanger, Kentucky, securing direct access to new customer segments and local integration capabilities tailored to the U.S. market.The acquisition of Invar is another logical step in the implementation of Jungheinrich’s Strategy 2030+, which envisions targeted investments in automation solutions and the expansion of the North American business. Dr. Lars Brzoska, Chairman of the Board of Management of Jungheinrich, explains: “Automation is one of the fastest-growing segments in material handling, and mobile AS/RS solutions are at the forefront of that growth. Therefore, the acquisition of Invar is an important strategic step to strengthen our U.S.-automation platform and showcases a great example of how our U.S. subsidiary Storage Solutions brings our strategy 2030+ to life.”“We are excited to join forces with Storage Solutions and Jungheinrich,” says Ken Matson, President of Invar. “Our combined expertise and capabilities, as well as our shared commitment to quality, innovation, and customer-centricity, will enable us to accelerate innovation and deliver even greater benefits to our current and future customers.”If you have any queries, please contact Heather Hutton.About JungheinrichAs one of the world’s leading providers of material handling solutions, Jungheinrich has been advancing the development of innovative and sustainable products and solutions for material flows for more than 70 years. As a pioneer in the sector, the family-owned listed business is committed to creating the warehouse of the future. In the 2024 financial year, Jungheinrich and its workforce of around 21,000 employees generated revenue of €5.4 billion. The global network comprises 12 production plants and service and sales companies in 42 countries. The share is listed on the MDAX.About Storage SolutionsStorage Solutions – A Jungheinrich Company is comprised of a team of warehouse and automation design experts who collaborate and partner with distribution or fulfillment operations throughout North America. The team delivers world-class automation and equipment directly to their customers – without sacrificing the personal service and tailored approach that sets them apart. From concept to execution, Storage Solutions provides scalable, future-ready solutions for warehouses of all sizes.About InvarInvar is a U.S.-based systems integrator and software specialist for warehouse automation, headquartered in Atlanta, Georgia, with an additional office in Erlanger, Kentucky. The company is characterized by its in-depth expertise and experience in the areas of consulting, data analysis, design, simulation, software, implementation, and after-sales, and has its own Warehouse Execution System (WES). With a team of 50 experienced specialists, Invar serves a growing U.S. customer base with a strategic focus on companies seeking integrated warehouse design, advanced Warehouse Execution System capabilities, comprehensive project execution, and reliable after-sales service.ContactHeather HuttonDirector of MarketingTel.: 317.399.2105Mobile: 765.617.3404hhutton@storage-solutions.com

URBX Robotic Storage System Delivers 500 Cases or Totes Per Hour Per Robot, Reaches 125 Feet High, and Eliminates Traditional Aisle RequirementsWIXOM, MI – October 8, 2025 – Integrated Systems Design (ISD) announces the launch of its URBX automated storage and retrieval system, a Cube robotic ASRS system that fundamentally changes how distribution centers, warehouses and manufacturers operations approach high-density storage and rapid fulfillment.The URBX Cube Robotics ASRS system addresses three critical pain points facing warehouse operators: insufficient floor space, unsustainable labor costs, and inadequate throughput capacity to meet ecommerce and omnichannel delivery demands."Traditional ASRS systems require aisles for cranes or forklifts. This robotic cube system eliminates that waste," states Bob Jones, Senior Analyst and Consultant at ISD. "You're storing inventory in what used to be empty air. That matters when you're paying $15 per square foot."The Floor Space Problem Gets WorseDistribution centers and warehouses face a fundamental constraint—they're running out of room. Adding square footage increases inefficiencies and wastes valuable time. Industrial real estate rates continue climbing. Building new facilities takes 18-24 months and requires capital expenditures that strain budgets.Meanwhile, inventory requirements increase. SKU proliferation forces warehouses to stock more items in more variations. Ecommerce returns add to storage demands. Safety stock levels rise to buffer against supply chain disruptions.The math doesn't work. You need 40% more storage capacity but can't expand your footprint. Traditional solutions—racking configurations, mezzanines, off-site storage— don't solve the core problem."We've seen operations store inventory in trailers parked in their lots," Romaine explains. "That's not a storage strategy. That's desperation. You can't efficiently pick from a trailer 200 yards from your packing stations. I’ve seen a facility that parked trailers permanently at non-essential dock doors and just kept the doors open and utilized it as storage. This creates hazards and congestion and simply indicates a much larger problem… lack of floor space."How URBX Cube Robotics ASRS Changes the EquationThe new ISD URBX Cube robotic ASRS operates on different principles than conventional crane and aisle and other Cube automated storage systems.Instead of using cranes moving through fixed aisles, autonomous robots traverse a three- dimensional grid structure. They climb vertically and move horizontally without dedicated travel lanes. Each robot accesses any storage location within the grid. The system stores totes in a dense Cube arrangement—eliminating the wasted aisle space that traditional ASRS requires.The storage density improvements are significant. A Cube robotic system typically achieves 3-4 times the storage capacity of conventional racking in the same footprint. The system reaches heights up to 125 feet—utilizing vertical space, which most facilities leave empty.Each robot handles up to 100 pounds and completes up to 500 presentations per hour. That's 1000 transactions hourly when counting both storage and retrieval operations.Multiple robots work simultaneously within the same grid structure, scaling throughput based on demand."Think of it as three-dimensional chess," notes Ed Romaine, VP Marketing and Business Development at ISD. "The robots know where every tote or case sits. AI-driven software constantly optimizes their pathways.They're storing popular SKUs in easily accessible locations and moving slow-movers to deeper positions—automatically, continuously, without human intervention."Technical Specifications That MatterThe system's capabilities address real operational requirements:Storage Performance• Handles cases and/or totes• Maximum height: 125 feet• Load capacity: up to 100 pounds per tote• Tote or case handling rate: 500 per hour per robot• Transaction rate: 1000 storage/retrieval cycles per robot hourly• Tote and case dimensions: accommodates 6-inch to 24-inch containers for maximum flexibilityIntegration Capabilities• Compatible with standard conveyor systems• Interfaces with warehouse management software (WMS), warehouse control systems (WCS) and/or warehouse execution systems (WES)• Integrates with existing pick-to-light and goods-to-person technologies• Integrates with palletizers and outbound shipping systemsOperational Features• Machine learning algorithms optimize robot tasking and routing• AI-driven grid technology maximizes throughput• Vision systems detect dimensions, anomalies, and barcodes• Redundant robot fleet ensures continuous operationSystem Architecture• Modular design allows phased implementation• Scalable configuration grows with business requirements• Fault-tolerant operation continues during individual robot maintenance• Remote monitoring enables predictive maintenanceReal-World ApplicationsThe Cube robotic ASRS serves multiple industries facing storage and throughput challenges.Ecommerce operations benefit from rapid order fulfillment speeds and high inventory visibility. The system handles split-case picking efficiently—a critical requirement for direct-to-consumer fulfillment.Case handling applications allows organizations to cost-effectively store, sequence, buffer, stage, and retrieve cases automatically without any human intervention.Retail distribution centers use the technology for omnichannel order processing. The same system fulfills store replenishment orders and individual customer shipments without reconfiguration.Third-party logistics providers leverage the system's flexibility to serve multiple clients from shared facilities. They reconfigure storage allocations quickly as customer requirements change.Pharmaceutical distributors appreciate the system's accuracy and inventory control capabilities. The technology provides real-time location tracking and supports first-expired-first-out (FEFO) picking strategies.Electronics manufacturers utilize the system for component storage and kitting operations. The high-density storage accommodates thousands of low-volume SKUs in minimal floor space."One automotive parts distributor we worked with needed to double their SKU count without expanding their building," Romaine states. "Traditional racking couldn't deliver that. The Cube robotic system gave them 3.5 times their previous storage capacity in the same footprint. They canceled a planned facility expansion that would have cost $12 million."URBX Cube Robotics ASRS Implementation ApproachISD's OptimalOps-Process framework guides Cube robotic ASRS implementations from initial assessment through system validation.The process starts with comprehensive data analysis. ISD examines order profiles, SKU velocity, inventory characteristics, and workflow patterns. This analysis determines optimal system sizing and configuration.Design work considers both upstream and downstream operations. The Cube ASRS doesn't operate in isolation—it connects to receiving processes, picking workstations, packing stations, and shipping sorters. ISD designs these integration points for seamless material flow.Implementation planning addresses operational continuity. Most facilities can't shut down for system installation. ISD develops phased deployment strategies that maintain operations during construction and commissioning.Training programs prepare staff for new workflows. Technology changes how workers interact with inventory. Comprehensive training ensures smooth transitions and rapid productivity ramp-up."The technology works beautifully—when it's implemented correctly," Romaine emphasizes. "Poor integration kills ROI. We've seen expensive systems underperform because nobody thought about how totes move from receiving to the ASRS input, or how picked orders flow to packing stations. You need integrators who understand the entire workflow, not just the equipment."Return on Investment Factors for URBX Cube Robotics ASRSCube robotic ASRS investments typically deliver ROI through multiple operationalimprovements:Labor Reduction Manual picking requires workers to travel, search, and retrieve items. The Cube system brings inventory to stationary picking positions. Labor productivity typically improves 3-4 times compared to manual operations.Space Optimization Increased storage density eliminates expansion requirements.Organizations avoid capital expenditures for building additions or new facilities. Some operations consolidate multiple locations into single automated facilities.Accuracy Improvement Automated storage and retrieval eliminates location errors. Vision systems verify tote contents. Pick accuracy typically exceeds 99.9%—reducing returns, customer complaints, and reshipment costs.Throughput Capacity The system scales throughput by adding robots to the grid structure. Organizations handle peak volumes without temporary labor surges or overtime expenses.Inventory Visibility Real-time location tracking provides accurate inventory data. Organizations reduce safety stock requirements and improve inventory turns."One Ecommerce operation calculated their payback at 22 months," notes Romaine. "They eliminated 18 picking positions, gained 12,000 additional pallet positions, and improved order accuracy from 98.1% to 99.7%. Those aren't hypothetical benefits. They're documented results measured six months post implementation."Why ISD as Your URBX Cube Robotics ASRS Integration PartnerISD brings 60-plus years of warehouse automation experience to Cube robotic ASRS implementations. The company's OEM-agnostic approach ensures clients receive optimal solutions rather than vendor-locked specifications.ISD's expertise extends beyond equipment installation. The company analyzes entire facility operations—from receiving through shipping—designing integrated solutions that maximize performance across all processes.The OptimalOps-Process framework provides systematic methodology for assessment, design, implementation, and validation. This structured approach minimizes risk and accelerates time to full productivity.ISD maintains relationships with leading material handling equipment manufacturers. This network provides access to proven technologies and ensures long-term support availability."We're integrators who happen to manufacture some products—not manufacturers trying to be integrators," Romaine concludes. "That difference matters. We recommend Cube robotics if it's the right solution. We recommend other technologies when they fit better.Your operational success is our success. We're partners, not vendors."For organizations evaluating automated storage solutions or seeking to optimize existing warehouse operations, ISD offers free consultations to assess operational performance and identify improvement opportunities.About ISD - Integrated Systems DesignISD is a leading systems integrator specializing in warehouse, distribution, and manufacturing operations, as well as an OEM provider of the UltraStore Mid-Load ASRS system. Our proprietary OptimalOps-Process™ features an 8-step framework designed to enhance operational efficiency, reduce costs, expedite ROI, and future-proof operations by optimizing picking, sorting, packing, and shipping processes.At ISD, we prioritize collaboration, working closely with clients to define objectives, conduct comprehensive data analyses, and implement strategic planning. This partnership creates high-performance, tailored solutions that align with operational and business KPIs.Our extensive offerings encompass conveyor systems, Automated Storage and Retrieval Systems (ASRS), Autonomous Mobile Robots (AMRs), robotics, sortation systems, warehouse software, pallet handling, packaging automation, and order fulfillment technologies.With 60-plus years of experience and an OEM-agnostic approach, ISD delivers customized solutions that maximize ROI and operational effectiveness. For more information, visit www.isddd.comVideo Link: https://youtu.be/vfHuAcZZpNQContactEd RomaineChief Marketing Officereromaine@isddd.com.

Atlanta, GA – (Sept. 23, 2025) – FORTNA, a leading automation and software company for the full logistics value chain, has been selected by City Logistics, a key logistics partner in South Africa, to design and implement a new state-of-the-art material handling and sorting system at their Johannesburg distribution center. The solution is designed to significantly boost speed, accuracy and productivity.With a robust distribution network across the Southern African region and strong partnerships with leading retail brands, City Logistics continues to invest in infrastructure to meet increasing customer expectations and market demands. Efficient sorting and shipping operations are central to the City Logistics service model, and the new system will enable them to scale their capabilities with confidence.The FORTNA solution is designed for high-speed, high-volume environments, empowering City Logistics to optimize their parcel operations. The automation system will not only boost throughput and efficiency but will also ensure accuracy and reliability in every delivery.Capable of handling both standard parcels and non-conveyables—items traditionally difficult to automate—the system will reduce manual touch points while ensuring full item traceability throughout the process.“We selected FORTNA after a robust review process of several solutions. Factors that we considered were the overall solution design, FORTNA’s experience in retail logistics, which is core to City Logistics’ strategy, and FORTNA’s global experience successfully implementing large-scale sortation projects. Our team is looking forward to working with FORTNA on this project,” says Ryan Gaines CEO, City Logistics.“This FORTNA solution enhances performance and drives operational efficiency, supporting City Logistics’ position as a trusted logistics partner for leading brands across the region,” says Thomas van Workum, President, International at FORTNA. “In a competitive and evolving landscape, adopting robust and future-proof technology is essential to staying ahead.”Leveraging global expertise and deep regional insight, FORTNA will also provide comprehensive after-sales support to ensure continuous system uptime and sustained long-term performance. With a strong local presence, FORTNA is recognized as a trusted partner, bringing the capacity, expertise, and end-to-end solutions that help customers to accelerate growth and elevate their service standards.About FORTNAFORTNA partners with some of the world’s leading brands to transform omni-channel and parcel distribution operations. Known world-wide for enabling companies to keep pace with digital disruption and growth objectives, we design and deliver solutions, powered by intelligent software, to optimize fast, accurate and cost-effective order fulfillment and last mile delivery. Our people, innovative approach and proprietary algorithms and tools ensure optimal operations design and material and information flow. We deliver exceptional value every day to our customers with comprehensive services and products including network strategy, distribution center operational design and implementation, material handling automated equipment, robotics and a comprehensive suite of lifecycle services. Visit www.fortna.com.About City LogisticsCity Logistics is a privately owned enterprise established over three decades ago by Richard Fisher in 1988. Since inception, the company has undergone significant expansion, evolving from our entrepreneurial beginnings into a prominent logistics provider with a robust network serving the Southern African region. Today, City Logistics stands as a trusted and leading logistics partner in Southern Africa, known for our comprehensive network, innovative solutions, and commitment to exceeding customer expectations. Supported by more than 1200 vehicles, our team of over 3000 employees take pride in consistently achieving a remarkable 97% service efficiency across the Retail, Automotive, FMCG and Industrial Sectors. citylogistics.co.za/.

WIXOM, MI, August 2025 — ISD has launched OneTouchDistribution, a cutting-edge automation system designed to optimize order fulfillment for case, split-case, and pallet operations. By integrating state-of-the-art storage, retrieval, transportation and processing technologies, the system minimizes labor requirements, enhances accuracy, and maximizes facility space utilization.OneTouchDistribution provides a comprehensive approach to warehouse automation, offering a seamless process from inbound receipt to outbound fulfillment. The system significantly reduces labor requirements by automating receiving, storage and order processing.By leveraging advanced tracking and sequencing, OneTouchDistribution ensures 99.9% percent pick and inventory accuracy while maintaining high throughput, even during peak demand periods. The system’s high-density design allows for the storage of hundreds of thousands of cases or split-case products in a compact footprint, making it an ideal solution for facilities looking to maximize operational efficiency without expanding their physical space."OneTouchDistribution was designed with flexibility and agility at its core," said Ed Romaine, VP of Marketing at ISD. "Every operation has unique challenges, and our system adapts to those needs… whether handling cases, split-cases, or pallets. It allows businesses to scale seamlessly, adjust to shifting demand, and optimize order fulfillment without disruptions. This level of adaptability ensures our clients maintain efficiency, accuracy, and speed, even in the most dynamic distribution environments."The system automates inbound processing by receiving products through lift trucks, autonomous mobile robots, humanoids or Cobots. Once received, items are scanned, recorded, and directed into an automated storage and retrieval system that organizes and tracks each product in real time.Orders are processed based on specific sequencing and fulfillment requirements, ensuring that inventory is retrieved in the optimal sequence for downstream operations. Retrieved products are sent to fully automated or semi-automated picking stations, where they are either picked and sent to a cartonizing area for split-case processing, directly routed to a sorter for case picking or delivered to palletizing and/or an outbound staging area for final shipping.OneTouchDistribution is designed to support a wide range of industries, including food service, ecommerce, pharmaceuticals, industrial distribution, reverse logistics and third-party logistics. Its scalable architecture allows for phased implementation, enabling businesses to integrate automation at their own pace while maintaining ongoing operations.The system’s ability to handle full-case, split-case and pallet orders within a single platform adds to its versatility, making it a viable solution for distribution centers with diverse fulfillment requirements.The system also offers flexibility in order sequencing, allowing products to be picked and processed in a precise order based on weight, fragility, delivery requirements, order cut-off times, and customer preferences. Automated scanning and labeling ensure complete validation before orders leave the facility, reducing errors and increasing efficiency. Likewise, document printers and inserters can be easily integrated into the OneTouchDistribution system for increased revenue generation and reduced labor.With a focus on space optimization, the system minimizes wasted storage areas and maximizes available cubic space, creating a more efficient and cost-effective distribution process.About Integrated Systems Design - ISDIntegrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution, retail, and wholesale applications, improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value for a broad range of industries by tailoring systems to clients' specific requirements.ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include automatic storage and retrieval (ASRS), AMR, conveyor, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), controls, and software (including inventory management, WCS, WMS, and MES).ContactEd RomaineVP Marketing & Business Development215-512-2613
Streamline solutions to manage peak season demands. Join us for the MHI Tech Talk, featuring knowledgeable panellists Andy Lockhart, Director of Strategic Engagement at Vanderlande, Matthew Kelly, Director of Strategic Partnerships and Commercial Development at Hai Robotics, and David Jeziorski, Senior Fulfilment Solutions Advisor at Autostore System, to discuss leveraging ASRS (Automated Storage and Retrieval Systems) to boost order fulfilment operations. Moderator Norm Saenz, Partner at St. Onge Company will lead the discussion, covering everything from peak season demands to ASRS streamlined solutions.
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In a typical warehouse operation, the order-picking process consists of retrieving products from storage locations to fulfill customer orders. The process has received a great deal of attention from warehousing practitioners and researchers because it is generally the most labor-consuming operation in a warehouse, accounting for approximately 35% of a warehouse operating cost. From a general point of view, there are two basic order picking systems, namely parts-to-picker, and picker-to-parts. In the former, some sort of automated system is used to bring the products to the picker (i.e., the picking operator), whereas in the latter, the picker travels along the aisles of the warehouse retrieving the required products from the storage locations. Among these two types of systems, it has been well documented that the largest proportion of order picking systems found worldwide belong to the picker-to-parts type, probably because of the lower capital investment required and the flexibility and adaptability of human workers.

The Project ChallengeWith a wide range of order profiles from its footwear and apparel customer, Allbirds, UPS Supply Chain Solutions® needed a scalable yet standardized automation solution that could be seamlessly expanded across multiple distribution centers.Our SolutionAfter initially starting with 27 shelf-to-person picking robots, UPS Supply Chain Solutions® scaled its automation to 184 robots across two warehouses covering the West and East Coast of the United States. The successful implementation equipped UPS Supply Chain Solutions® and Allbirds with the agility and scalability needed to navigate changes in channel shifts, consumer expectations, seasonality and product categories. By leveraging mobile robotic solutions, UPS Supply Chain Solutions® and Alllbirds have achieved higher warehouse productivity and efficiency with faster and more accurate order fulfillment operations.

Project BackgroundJD Logistics is a leading international logistics company offering Retail-as-a-Service, managing inventory and fulfilling e-commerce orders on behalf of their customers. Their order fulfillment facility located in Fontana, California, was growing quickly and to maintain the industry leading service their customers have come to rely on, JD Logistics once again turned to Hai Robotics.In 2021 JD Logistics’ California location upgraded their manual processes by implementing Hai Robotics’ Autonomous Case-handling Robotic (ACR) Automated Storage and Retrieval System (ASRS) to speed up order fulfillment, increase storage density, increase efficiencies, and improve inventory management.The SolutionAll shelving and totes were standard non-precision assets that are readily available on the market. This allowed the system to both be designed to best support the facility’s needs and avoid unnecessary costs. These ACRs are intelligent enough to work in real-world environments. The robots needed only standard configuration typical for all installations so robotic grippers match the tote size selected for the shelves.Hai Robotics’ ACRs seamlessly integrated via a flexible interface communication layer with JD Logistics’ existing WMS system, helping to minimize the adjustment period to the new workflows and integration time.Throughput and Efficiency Picking efficiency improved to 100% accuracy Daily order fulfillment improved 42% — at just a third of the system’s maximum performance capacityFlexibility During Black Friday Week, JD Logistics successfully fulfilled 118%+ more orders over the normal weekly rate — with the same ASRS and no additional temp-staffing That’s nearly 175% more throughput JD Logistics was able to fulfill during the busiest time of yearLabor Training has been significantly reduced from about 2 weeks to 2 days Employees previously walking 10+ miles a day now pick in ergonomic, operator friendly workstationsDensity Storage height grew from ~5 feet to 17 feet — an increase of 240% vertical storage Using the same storage footprint, the number of unique SKUs increased 43% with room to grow
