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The Rack Manufacturers Institute, Inc. (RMI) members are the Industry’s leading suppliers of Industrial Steel Storage Racks and Related Structural Systems. They supply industrial rack solutions worldwide and in virtually every major manufacturing and distribution sector. RMI was formed in 1958. Mission: To promote the safe and effective use of industrial steel storage racks and related storage and handling systems. Vision: Every rack system is designed, manufactured, and installed to meet the RMI Standards. Through guidance and education, help to ensure that rack systems are operated and maintained safely. A rack is a single or multi-level structural storage system that is utilized to support high stacking of single items or palletized loads. Racking systems are a fundamental component of any distribution, storage, or material handling operation. The right racks allow rapid access to stored or mounted materials, as well as a dependable, ergonomic product storage solution. Racking systems maximize facility space while simplifying inventory requirements. Pallet racks are among the most widely used type of storage solutions in heavy industry, shipping and manufacturing. Rack decking is manufactured in a variety of styles, from wire mesh to channel-reinforced steel decking. RMI Programs Include: RMI develops American National Standards for industrial steel storage racks and welded wire rack decking. RMI has drafted the American National Standards ANSI MH16.1 (for industrial pallet racks), ANSI MH16.3 (for cantilever racks), and ANSI MH26.2 (for wire rack decking) and certifies compliance with the standards via the R-Mark Certification Program. Product testing and R&D programs funded by RMI over the past 35 years have resulted in virtually all of the technical advances made within the U.S. Codes/Standards Community. RMI members prepare and conduct extensive educational materials and programs to create additional value for you as a user of industrial storage racks and related products. All RMI members are seated on the RMI Engineering Committee. RMI representatives maintain seats on a number of code and fire safety bodies to further assist in advancing the state of the art in rack design/application. RMI collects and disseminates reliable industry statistics. RMI believes that it is important to you that your supplier be committed to the principles of continuous improvement in both product design/application and in the highest Professional and Ethical Standards of Performance as embodied in the mission and work conducted within RMI.
Lift Manufacturers Product Group (LIFT) members are the industry’s leading suppliers of industrial scissors lift equipment designed to move personnel, equipment, and product. Scissor lift equipment types include dock lifts, tilters, turntables, work platforms, and pallet stackers. They are used in manufacturing, distribution, and other industrial facilities for a variety of material handling applications. Mission The LIFT group cultivates a member network through exposure to innovations, industry promotion, safety standards, and education in support of the scissors lift equipment Industry. Vision Bringing together a network of members to elevate and promote the LIFT industry by providing innovative lifting technology and safety standards. Lift Manufacturers members meet regularly to commonly standardize the design, performance, and safety requirements of scissor lift equipment. (ANSI MH29.1 – Safety Requirements for Industrial Scissor Lifts). LIFT Programs Include: The development and promotion of industry standards for the design, performance and proper operation of lifts and lift systems. The development and promotion of Safety, Training, Inspection and Maintenance recommendations that are available to all lift users. The collection and dissemination of reliable industry statistics. The preparation and distribution of educational and promotional materials as to the benefits of LIFT solutions. The establishment of liaison and cooperation with private and governmental groups establishing standards and/or safety codes which are pertinent to this technology.
With over 20 years of experience, BHD Storage Solutions provides fast delivery, competitive pricing, and high-quality racking systems. In 2022, with a clear mission to provide the fastest lead times, which can support our distributors, BHD expanded a new location in Atlanta, GA serving as an inventory center in the east south territory which can serve the urgent delivery. Our large inventory allows us to offer exceptionally lower lead times and volume pricing which makes it even more affordable to get the materials accurately and quickly. Especially, the large orders need to catch the first delivery and ease the delivery pressure. Here we hold large stock of the material. Pallet Racking, Cantilever Racking, Structural Cantilever Racking, FEM Cantilever Racking, Drive In Racking, Shuttle Racking, AS/RS Racking Systems.
Conveyco Technologies is one of the nation’s leading integrator providing the RightFIT order fulfillment, distribution center and warehouse solutions. We provide solutions utilizing our RightFIT methodology in customer applications, zones, green and brown field systems to help assure immediate and long-term success. Solutions and systems include order fulfillment and sortation, palletizing, AS/RS, automated case handling, a comprehensive line of autonomous mobile robots (AMRs), robotic picking, dispensing, AGV, WES, WMS and WCS software plus consulting and integration services.
FOX IV Technologies is a leading designer, manufacturer, and integrator of automated labeling and packing slip automation solutions. Our world-class label print and apply systems integrate the most popular label print engines into our rugged, reliable applicator designs. In addition to our standard labeling systems, FOX IV designs innovative products to solve industry's most challenging labeling applications. The TwinPrint® prints and applies a combined shipping label/packing slip to cartons guaranteeing the packing slip information and the shipping address match while our Quick Slip™ prints and applies a concealed packing slip to the outside of the shipping container or pallet. FOX IV also offers RFID, Packing Slip Insertion, and Full-Color labeling solutions plus sustainable options such as our Linerless and Electric systems. Our expert engineers can even custom design system and software to meet your needs. Labeling solutions by FOX IV - We Solve the Tough Ones...Globall
Worldwide Material Handling is highly recognized for industry-leading warehouse pallet rack accessories and services such as: wire mesh decking, punched decking, industrial wire containers, pallet rack protection products, and rack repair solutions. We operate (8) strategically located distribution centers nationwide, giving you access to the largest inventory of its kind in the industry. Our highly-trained staff will work with you to find the best solution for your application.
Annual donations made to southeast Wisconsin non-profit organizations working to make the world a better place for those in need.ORBIS® Corporation, a global leader in reusable packaging solutions, recently held its annual Community Giving Reception to celebrate and honor the services that nonprofit organizations provide to area communities. The event brought together over 75 attendees representing charitable organizations from across southeast Wisconsin to receive their charitable donations.Menasha Corporation, ORBIS’ parent company, was founded by Elisha D. Smith in 1849. He was a tremendous philanthropist in the Menasha, Wis. area. Today, the Menasha Corporation Foundation proudly carries on the tradition of Elisha Smith’s giving. Funding is made available by Menasha Corporation Foundation, the charitable entity of ORBIS’ parent company.ORBIS has community teams across the enterprise to serve the local, geographic communities in which its employees live. These teams identify and support local groups, agencies and causes in need of financial support, time or volunteers.The Community Action Team at ORBIS’ headquarters, located in Oconomowoc, has built partnerships with many nonprofits in southeast Wisconsin and celebrates these partnerships at the Community Giving Reception.“The Giving Reception shines a light on the positive impact nonprofit organizations make in the communities where our employees live and work,” said Jo Anne Behling, team lead for the ORBIS Community Action Team. At ORBIS, we are dedicated to giving back to organizations that are working to make the world a better place for those in need. In addition to financial donations, we also collaborate with our nonprofit partners to provide volunteers from our ORBIS teams to help support their efforts.”Strength and Service through Local Partnerships ORBIS demonstrates a strong commitment to the communities where their employees reside, regularly partnering with local entities and businesses to engage and support. In addition to community giving efforts, one other example is the ongoing commitment and partnership with Children’s Wisconsin. In the last five years, ORBIS has achieved a staggering fundraising milestone of $1.46 million for Children’s Wisconsin at their annual Good Day for Kids golf outing. This year’s outing collected over $332,000 for Children’s Wisconsin, the region’s only independent health care system dedicated solely to the health and well-being of children.“Each year we look at the needs happening now in the community and create a path to support them where they are. We are so proud of how our employees embrace the spirit of giving back, which is visible in ongoing dedication to volunteerism and community service,” said ORBIS President Norm Kukuk. “Neighborhood involvement and improvement is a crucial part of our mission, and it excites me to celebrate their collective efforts in partnering with organizations to support and uplift the communities we serve. It’s all part of honoring the spirit of service that has set us apart for more than 175 years.”To learn more about ORBIS’ efforts in the community, please visit: www.orbiscorporation.com/en-us/about-orbis/#giving-back About ORBIS CorporationDrawing upon more than 175 years of material handling expertise and 70 years of plastics innovations, ORBIS helps world-class customers move their products faster, safer and more cost-effectively with reusable totes, pallets, containers, dunnage and racks. Using a proven approach, ORBIS experts analyze customers’ systems, design solutions and execute reusable packaging programs to create a more sustainable supply chain for their business. ORBIS uses packaging life-cycle assessments to provide directional guidance on environmental impact data to help customers make informed decisions on the benefit of reusable to single-use packaging to achieve longer-term cost savings while minimizing their overall environmental impact. As a steward of sustainability, ORBIS is committed to a better world for future generations. Headquartered in Oconomowoc, ORBIS has more than 3,300 employees and almost fifty locations throughout North America and Europe. For more information, please visit www.orbiscorporation.com.ContactAndy Jacobson612-599-5405ajacobson@nordeast.com
WIXOM, MI - ISD - Integrated Systems Design today announced the Robotic 3D Sorter Mini Putwall System, an advanced sortation solution that transforms warehouse operations through its innovative three-dimensional design. The system delivers impressive metrics including 70% labor savings and return on investment in under a year.The 3D Sorter Mini utilizes both vertical and horizontal space to minimize footprint while maximizing sortation capabilities. With a throughput of up to 1,500 pieces per hour and 3 to 5 times greater sorting efficiency compared to manual methods, the system addresses critical challenges facing modern warehouses."What makes the 3D Sorter Mini truly exceptional is its ability to deliver enterprise-level sortation performance in a compact footprint," said Ed Romaine, VP Marketing and Business Development at ISD. "We're seeing clients achieve dramatic improvements in efficiency while significantly reducing labor costs. This system represents a fundamental shift in how warehouses approach the entire sortation process."The system's intelligent design accommodates up to 100 customizable sort positions and integrates seamlessly with existing warehouse technologies, including Autonomous Mobile Robots (AMRs), Automated Storage and Retrieval Systems (ASRS), conveyor systems, and shelving solutions.By automating the sortation process, operations can significantly reduce reliance on manual labor while processing items at previously unattainable rates in comparable spaces. The combination of labor savings, improved throughput, and reduced error rates contributes to the system's notably fast return on investment.In today's competitive real estate market, the 3D Sorter Mini addresses space constraints through vertical design, requiring significantly less floor area than traditional sorting systems. Its modular, customizable configuration makes it ideal for operations experiencing seasonal fluctuations in demand.The system features advanced intelligence with seamless integration capabilities for major Warehouse Management Systems, Warehouse Execution Systems, and Enterprise Resource Planning platforms. Despite its sophisticated technology, the 3D Sorter Mini is designed for rapid deployment with minimal training requirements.Its versatility makes it suitable for diverse applications across numerous sectors including e-commerce, apparel and footwear, third-party logistics, healthcare, and manufacturing. The underlying technology includes high-speed sorting robots operating at 1.0 m/s with vertical lifting ranges from 500mm to 2100mm, intelligent routing, and gentle handling through high-friction conveyor belts.As warehouses face increasing pressure to process more orders faster while controlling costs, solutions like the Robotic 3D Sorter Mini Putwall System represent essential technology for competitive operations. The system's combination of space efficiency, labor savings, and cross-industry adaptability positions it as a key advancement in warehouse automation.About Integrated Systems Design - ISD Integrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution centers, retail, assembly, and wholesale applications improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value by designing systems to our clients' specific requirements. ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include: automatic storage and retrieval (ASRS), conveyor, AMRs, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), sortation systems, truck loading/unloading systems, controls, software (including inventory management, WCS, WMS, MES, and ERP).ContactEd RomaineVP Marketing & Bus. Dev.215-512-2613eromaine@isddd.com
Lift truck designs take advantage of battery pack's smaller form factor, enabling ergonomic and sustainability advantagesGREENVILLE, N.C. (Aug. 19, 2025) – Yale Lift Truck Technologies announces its selection as a Green Supply Chain Partner by Inbound Logistics magazine, honoring their full lineup of lift trucks with factory-integrated lithium-ion battery power. This selection marks the 14th consecutive year that Yale was named to the list.“As warehouses look to improve productivity over the benchmarks set by lead-acid batteries and keep operators both comfortable and productive, integrated lithium-ion lift trucks can provide a solution to both problems,” said Jim Hess, Director, Warehouse Business Development, Yale Lift Truck Technologies. “Our unique design philosophy addresses the concerns we hear from operators and warehouse managers, and recognition as a green supply chain partner is a testament to how this approach supports lift truck electrification and pushes it forward.”These lift trucks are engineered to address the most pressing productivity, sustainability and cost pressures facing warehouses, while freeing them from the hassle of an aftermarket retrofit. The battery packs require zero maintenance and are capable of fast charging to provide maximum equipment uptime. For example, the ERP040VTL/VFL series, which was recognized earlier this year by the E+E Leader Awards and the Green GOOD DESIGN Awards, can provide a full eight-hour shift from just two hours of charging. Unlike the lead-acid batteries that have typically powered electric lift trucks in the past, lithium-ion batteries charge more quickly and can be charged whenever operators have a free moment. In practice, operators can charge the trucks during breaks and between shifts without battery degradation, maximizing productivity and eliminating the need for excess trucks and batteries. The trucks also produce zero harmful emissions during operation, while eliminating the cleaning, watering, cool down and equalization requirements associated with lead-acid batteries.Designing these trucks around the lithium-ion battery pack’s smaller form factor enables a slew of ergonomic features that enhance operator comfort. For the ERP040VTL/VFL, these include easier entry and exit and an open cab design that increases room to position feet during operation – both of which can help to improve operator confidence and performance.About the AwardEach year, Inbound Logistics editors spotlight a carefully curated list of 75 companies that demonstrate an everyday commitment to sustainability. These companies are dedicated to developing and implementing best practices that leave a positive footprint on the world. To learn more about the program, visit www.inboundlogistics.com.About Yale Lift Truck TechnologiesYale Lift Truck Technologies leverages over a century of material handling experience and substantial investment in innovation to bring the most advanced technology-driven lift truck solutions to market. The company offers a full line of award-winning lift trucks, including reach trucks, order pickers, turret trucks, pallet jacks and trucks, pallet stackers, tow tractors and counterbalanced forklifts, as well as powerful operator assist solutions, proven robotics and a wide range of power sources to help customers adapt to today’s demanding supply chain. Yale and its independent dealer network support these solutions with comprehensive after-sales service, parts, financing and training.Yale Lift Truck Technologies is a division of Hyster-Yale Materials Handling, Inc., a wholly owned subsidiary of Hyster-Yale Inc. (NYSE:HY) which is headquartered in Cleveland, Ohio and operates globally.ContactBrad LongYale Lift Truck Technologies252-412-3652brad.long@hyster-yale.com
Toyota Introduces Three Unique Solutions Designed to Maximize Productivity in Every Warehouse EnvironmentCOLUMBUS, Ind. (August 19, 2025) — Toyota Material Handling, a North American leader in material handling products and solutions, announces the introduction of its advanced lineup of electric heavy-duty stackers. Engineered for versatility, durability, and comfort, these stackers are optimized to perform and boost productivity in even the most demanding and diverse warehouse environments.“The addition of our new electric stackers underscores our commitment to creating adaptable and efficient material handling solutions aimed at enhancing the operational productivity of any warehouse,” said Shannon Curtis, Director of Product Marketing for Toyota Material Handling North America. “Whether stacking at elevated heights or navigating narrow aisles, these stackers empower operations to overcome logistical challenges, boost efficiency, and increase operational productivity.”Designed to deliver precision at every level and boasting load capacities ranging from 2,000 to 4,000 pounds and lift heights up to 189 inches, the electric stackers are built to optimize operations and increase efficiency across a variety of applications. The new lineup consists of three unique Toyota models, each designed with operator comfort, durability, and versatility in mind: Walkie Reach Truck: Built specifically to reach high racks in confined spaces, the Walkie Reach Truck offers exceptional maneuverability and a maximum capacity of 3,000 pounds. Ideal for environments where flexibility is needed in narrow aisles, this innovative design features intuitive control and a versatile mast to tackle tasks that require precision. Walkie Straddle Stacker: With the ability to lift loads up to 4,000 pounds, the Walkie Straddle Stacker offers robust performance for general warehousing, retail, and manufacturing settings. The stable straddle design ensures secure handling of palletized loads, making it reliable in high-volume operations. Counter-Balanced Stacker: This stacker boasts unrivaled versatility and stability and can lift loads ranging from 2,000 to 4,000 pounds. Ideal for applications where base legs and obstacles could interfere with pallets, the Counter-Balanced Stacker features a compact, counterbalanced design to allow for secure and efficient operation in environments where versatility is key.“These stackers expand the broad range of tasks and applications our customers can efficiently manage, from demanding and high-volume retail environments to specialized manufacturing operations,” Curtis said.Each stacker incorporates an AC Drive Motor for quiet and smooth operations, delivering a low-maintenance solution. Paired with regenerative plugging, the stackers offer an opportunity for increased uptime for consistent productivity during demanding shifts.The stackers' performance and versatility are backed by the comfort of operator-friendly features, including a multifunctional control handle with ergonomically positioned handgrips and dual thumbwheels for precision handling. The addition of optional power steering can further improve operator comfort during extended shifts or in tight spaces.Learn more about Toyota and its full line of industry-leading material handling solutions or find an authorized dealer near you by visiting ToyotaForklift.com.About Toyota Material HandlingToyota Material Handling offers material handling products and solutions, including forklifts, reach trucks, order pickers, pallet jacks, container handlers, automated guided vehicles, and tow tractors, along with aerial work platforms, fleet management services, and advanced automation engineering and design. Toyota’s commitment to quality, reliability and customer satisfaction, the hallmark of the Toyota Production System, extends throughout more than 230 locations across North America. With access to an industry-leading lineup of material handling products, Toyota dealers are uniquely positioned to help solve wide-ranging challenges in warehousing and distribution. Built for every application, Toyota can provide the most complete set of solutions for material handling, automation, energy, advanced logistics and warehouse optimization. For more information, visit ToyotaForklift.com.ContactStephen RosenbergSenior Manager, Marketing & CommunicationsStephen.rosenberg@tmhna.com
The challenge was to create a safety net barrier acting as a door to protect both products as well as employees in a warehouse setting. In addition the door needed to be accessible to the driver of a fork lift from the ground level.
Pushback racking gives Denali the high-density storage it needs, providing more pallet positions and requiring fewer aisles. The new racking uses the FIFO (First In First Out) inventory system – commonly used in the food industry. A pushback storage rack can offer up to 90% more storage space than traditional selective pallet racking.
DENSO had two primary objectives in mind, to overcome labor shortages and improve warehouse operation safety for associates driving vehicles inside the facility.Together, DENSO, Bastian Solutions and Toyota Material Handling integrated five AGVs into their Maryville, Tennessee warehouse. By automating the transport of product pallets from receiving to production lines, DENSO can better leverage their human labor force for improved
BackgroundA seed company in Iowa had workers spending all day unloading palletized boxes onto a gravity conveyor. The conveyor moved each box to a staging area where workers would lift them individually onto a workbench for testing and repackaging if needed.The ProblemWith workers manually moving boxes onto and off the conveyor, the ergonomic drain on the company was significant. Each box weighed about 70 lbs, so workers were experiencing frequent back problems and fatigue throughout the day. Production was also slowed because manual lifting was time-consuming and unpredictable.The SolutionA Gorbel® Work Station Crane outfitted with a G-Force® Intelligent Lifting Device was installed. The Work Station Crane helped move the boxes ergonomically through all stages of processing, while the G-Force® provided workers with precise handling abilities. What previously took substantial physical strength could now be achieved with a slight touch of the hand. Workers were particularly grateful that this system was easy to use, with no complicated controls or unnecessary buttons – load sensors on the G-Force® took care of that.
This is a paid advertisement. Discover NūBotik MixPal and InnoPick® — NūMove's latest mixed palletizer and case AS/RS. Seize the opportunity to test these solutions at ProMat 2025! Visit booth S3350 to select products and watch your custom order being palletized in real-time. Register now!
This is a paid advertisement. Rehrig Pacific transforms beverage distribution by optimizing every step of direct store delivery to save time, reduce errors, and boost profitability. From innovative warehouse solutions and AI-powered pallet wrappers to specialized material handling tools like the Duo Lift and Duo Merch that streamline driver and merchandiser workflows, these innovations deliver a better way for customers to succeed in this fast-paced industry.
This is a paid advertisement.The rise of automated truck pallet loading and un loading has revolutionized how distribution facilities operate – increasing productivity and safety, as well as reducing truck turnaround times. Key amongst these technologies are laser-guided vehicles (LGVs), which are increasingly being utilized for loading and un loading in manufacturing and distribution facilities. The latest evolution of LGVs pack extreme improvements in battery performance, energy utilization, vehicle uptime, CO2 reduction, and enable a more integrated and space-optimized facility, making these LGVs serious systems for truck un loading , staging and loading in any manufacturing or distribution facility seeking to upgrade its operational intralogistics performance.
The Protective Guarding Manufacturers Association (ProGMA) have developed a new American National Standard to provide guidance and a standardized test methodology for steel mesh containment panels (also known as rack guarding or rackback).Items stored in pallet racks have the potential to fall into aisleways, causing injury or damage. Steel mesh containment panels can be installed on storage racks to keep items from falling.ANSI MH31.1-2019, Steel Mesh Containment Panels Used in Pallet Rack and Vertical Storage System Applications: Performance and Testing Requirements, has been developed to provide guidance on containment panel design, use, and performance criteria, including a uniform testing methodology for evaluating restraint performance. and testing. This standard also addresses flue space requirements outlined in NFPA 13 for back-to-back storage rack applications.Information on ANSI MH31.1 and a list of manufacturers of steel mesh containment panels is available at www.mhi.org/progma.
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To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190
The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
Price: $50.00This standard is established to provide a guideline for design, testing, fabrication, and utilization of industrial storage rack decking utilized as an accessory for industrial steel storage racks that conform to ANSI MH16.1, Design, Testing, and Utilization of Industrial Steel Storage Racks. Storage rack decking is placed on beams of industrial steel storage racks to create a surface on which to place materials that can be on pallets, in containers, or in some other form.This standard applies to uniformly loaded storage rack decking applications, as well as various concentrated and partially distributed loading conditions common to storage rack applications. Storage rack decking can be fabricated from welded-wire mesh with permanently attached reinforcements, metal bar grating, composite engineered wood, corrugated metal, perforated sheet metal, or other materials that meet the performance requirements for use in storage racks.This standard does not apply to:Storage rack decking manufactured prior to date of adoption of this standard;Storage rack decking that has been improperly installed, altered, damaged, or used in any manner other than that for which it was originally intended, designed, purchased, sold, or a combination thereof;Lumber not graded or stamped by the Southern Pine Inspection Bureau (SPIB), West Coast Lumber Inspection Bureau (WCLIB), or equivalent grading agency; orStorage rack decking that is intended to support any loads other than product loads (e.g., moving, or live, loads due to walking or stepping).
Price: $150.00This standard specifies minimum requirements for the structural design, testing, and utilization of industrial steel storage racks. It applies to industrial steel storage racks, movable-shelf racks, rack-supported systems, and storage racks associated with automated storage and retrieval systems (ASRSs; also known as “stacker racks”), constructed of cold formed and/or hot-rolled steel structural members. Such rack types also include push-back rack, pallet flow rack, case-flow rack, pick modules, and rack-supported platforms. This standard is also intended to be applied to the design of the storage rack portion of any rack structure that provides support to the exterior walls and roof, except as noted. It does not apply to other types of racks, such as drive-in or drive through racks, cantilever racks (see ANSI MH16.3 for guidance on cantilever racks), portable racks, or racks made of material other than steel.ANSI MH16.1-2023 replaces ANSI MH16.1-2021, which was a revision of ANSI MH16.1-2012(R2019). It updates seismic provisions to align with ASCE/SEI 7-2022, including use of software to obtain seismic data and new methods to obtain the seismic response coefficients. It also includes revisions to the cantilever testing provisions and to the cyclic beam-to-column testing provisions in this section, so that either test can be used to determine beam design spring constants.A summary of the major revisions between the 2021 and 2012 revisions include the following:Reorganization of the document to align with guidance in ISO/IEC Directives, Part 2, specifically moving requirements previously in Section 1 elsewhere in the document, adding Normative References to Section 2 (previously Section 10, “References to the Text”), and adding Terms and Definitions to Section 3 (previously “Nomenclature” in the Foreword);A requirement for post-installation inspection conducted by the owner;New stability design requirements similar to the requirements in ANSI/AISI S100 or ANSI/AISC 360 replace the effective length method for stability design outlined in previous editions;Seismic provisions (7.4) were revised to align with ASCE/SEI 7-2016, including revision of redundancy factors for multiple rows and revision of the Fa and Fv coefficients for the D-Default site class;New design procedure for perforated columns that includes a new definition of net section using reduced strips to represent the hole lines. Torsional properties are now to be calculated using rounded corners and a distortional buckling check is required for those sections subject to distortional buckling. The equation for the Q effect on the column strength has changed;New section on pallet support design;New section on frame tie and cross-aisle tie design; New provisions for base plate and anchor design where the seismic overstrength consideration is required;Interpretation of the cyclic tests for connectors has been added; The base fixity test and frame bracing test have been added;The portal test and the upright frame test in the 2012 revision were removed from the 2021 revision.
Free downloadThis standard applies to industrial steel boltless shelving; boltless shelving placed on mobile carriages; multi-level boltless shelving systems such as pick modules, catwalks, and deck-overs; and for boltless shelving used in conjunction with an automated storage and retrieval system (AS/RS). The structural framing components for these systems are made of cold-formed or hot-rolled steel structural members. This standard does not apply to the following: industrial steel pallet racks (addressed by ANSI MH16.1), industrial cantilever racks (addressed by ANSI MH16.3), boltless shelving structures not fabricated from steel, industrial steel bin shelving, or shelving systems built with slotted metal angles. Boltless shelving is typically a hand-loaded, prefabricated, free-standing, building-like non-building structure that utilizes a designed framing system. It is generally located within an industrial or warehouse environment that is restricted from the general public. Personnel working within the confines of the boltless shelving structure are presumed to be properly trained, physically able, and appropriately attired for the intended working environment. This standard is intended to be applied to the design, testing and utilization of such structures. This standard applies to boltless shelving structures installed within a building and subjected to seismic (earthquake) loads. Loads from environmental exposure, such as snow, wind or rain loads, are not addressed in this standard. This standard does not cover any design requirements that need to be addressed for supported equipment that would subject a shelving system to significant dynamic loading and/or harmonic vibration that has the potential to cause structural damage or metal fatigue. For environmental exposure or applications beyond the scope of this standard, an evaluation by a qualified design professional is required.
Free download.The purpose of this standard is to serve as the guide for designers, manufacturers, sellers, installers, owners, users, and governing bodies in the design, manufacturing, and use of pallets, slip sheets, and other bases for unit loads. This document is a revision to ANSI MH1-2019, which was a single consolidated standard comprising of 14 separate parts, many of which were written at different times and by different committees. This version is reformatted to incorporate the standard into a single consolidated document.
A transporter or device used to distribute, move and store empty pallets.
The construction of the pallet allows entry from all sides and ends by a fork truck.
A four-sided superstructure that is mounted on a pallet base, with or without a cover. Also known as a box or container bin pallet.
A pallet designed with blocks of material between the pallet decks or beneath the top deck that serve as strengtheners and posts.
customers informed, and to provide feedback from AGVs’ stakeholders related to benefits and market of AGVs.
When you’re manufacturing product for a customer, the final step in the packaging process usually to place containers of products onto a pallet for shipping – either to a distribution center or directly to your customer – so it’s a pretty important step. However, manual palletization (employees physically putting containers on pallets) is often considered one of the least desirable activities; the containers are heavy to lift and in many cases the position on the pallet requires extended reaching. It can be a back breaking job and it may even be causing employee safety concerns for the company. But there is another option. Robotic palletizing exists, and it can be a solution for your company.
From Human Factors: The Journal of the Human Factors and Ergonomics Society. This article evaluates the effectiveness of two interventions: a self-leveling pallet carousel designed to position the loads vertically and horizontally at origin, and an adjustable cart designed to raise loads vertically at destination to reduce spine loads. Low back disorders among workers in manual material handling industries are very prevalent and have been linked to manual palletizing operations. Evidence into the effectiveness of ergonomic interventions is limited, with no research that investigates interventions with adjustable load location.
Small pallets create an opportunity for retailers, but they are not without their challenges, including safe load handling, for those in material handling. Half and quarter pallets present a challenge because they can only be moved with a single forklift tine, but physics and ANSI standards provide the answers to safe small pallet handling.