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CMAA is the Crane Manufacturers Association of America, Inc., an independent trade association affiliated with the Material Handling Industry. CMAA traces its roots to the Electric Overhead Crane Institute, known as EOCI, which was founded in 1927 by leading crane manufacturers of that time to promote the standardization of cranes as well as uniform quality and performance. The voluntary association was incorporated as the Crane Manufacturers Association of America, Inc. in 1955. Member Companies, representing the industry leaders in the overhead crane industry, serve the United States market from operations based in the United States, Canada, and Mexico. Mission Deliver technical specifications and resources that promote safety in the design, operation, and maintenance of overhead cranes. Vision To be the most trusted knowledge resource for overhead cranes. As the premier, preferred brand in the materials handling industry, CMAA: Is recognized as the leading advocate for the safe application and operation of overhead traveling crane equipment and related products. Engineering specifications are widely recognized as the preferred design standard for overhead traveling cranes, integrated crane systems, and crane components. Is recognized as the leading authority and the principal resource in the overhead traveling crane industry. Conducts business professionally with a spirit of enthusiasm, cooperation, honesty and integrity. Positions its Members to achieve marketplace leadership. Members, recognized as the leaders in the marketplace: Deliver superior value in their products and services. Provide products and services that are safe and productive. Provide high value and versatile solutions. Develop knowledgeable and expert channel partners. Provide an environment in which our customers can confidently purchase and derive superior value from our products.
Solutions Community members are Industry’s thought leaders on automation, software, hardware, equipment and services that support a fully integrated supply chain. This includes suppliers, integrators, consultants, media, academia and users. They collaborate on solutions worldwide and in virtually every major manufacturing and distribution sector. The philosophy of the Solutions Community is to support MHI’s mission of providing a unique venue where suppliers of material handling equipment and technology can collaboratively work with the user community to improve the marketplace for all. All participants adhere to a safe harbor no-buy, no-sell environment to openly discuss topics of mutual interest, including best practices, lessons learned and other information. Goals of the Solutions Community include: Identifying, developing and disseminating forward-looking value propositions for Material Handling and Supply Chain practitioners; Identifying market trends and challenges in Material Handling and Supply Chain operations in order to develop timely and relevant solutions; Providing a forum for discussion of business and technology trends; and, Establishing strong connections between Members of the Group with the community of Supply Chain and Material Handling product and service providers, as well as organizations and individuals interested in Solutions Community activities; A basic tenet of the Solutions Community is to create a non-commercial environment that fosters networking, relationship building and the open exchange of information. Mission To engage and collaborate with suppliers, practitioners, and stakeholders in timely discussions towards supply chain solutions. Vision Inspiring evolutionary excellence in the supply chain through diverse stakeholder collaboration. Members meet regularly to exchange ideas and develop Information Systems solutions for Supply Chains. Solutions Community Programs include: Engagement on an ongoing basis with: The User community. Adjacent communities such as: Consultants, Market Research Firms, Vertical Market Organizations, supply chain associations, academia, and regulatory agencies. Developing educational and seminar materials for presentation to interested communities. Providing public relations outreach on behalf of MHI relative to solutions. Authoring solutions blueprints and white papers Proactively responding to media to positively share information with the marketplace and position ISSG. Establish thought leadership on how information system solutions support the U.S. Roadmap for Material Handling & Logistics.. Conducting surveys on technology trends and developments To enable organizations to achieve material handling and supply chain excellence by facilitating the delivery of meaningful, innovative and practical information.
Vanderlande provides warehouse automation solutions for today’s most dynamic e-commerce, retail and omnichannel customers. Our fully integrated portfolio solves the complex needs of the world’s leading companies by seamlessly integrating innovative systems, configurable software and full life-cycle services. A combination of our hands-on, consultative approach to materials handling and nearly 75-years of automation experience in the most demanding environments ensures your capital investment exceeds expectations in terms of flexibility, efficiency, and scalability. Learn which market leading solution is the best fit for your operation: info.us@vanderlande.com • FASTPICK: Flexible item picking for retail and e-commerce • STOREPICK: Automated case picking solution Vanderlande is a TALG (Toyota Advanced Logistics Group) company and has production capabilities in the United States, Canada, Mexico, and Europe.
Proactive Global provides contract labor services specializing in the material handling, logistics, and automation sectors. We support hiring for engineering, project management, controls, system integration, field service, and operations roles. Our services include direct hire, contract staffing, executive search, and workforce planning. We support companies in warehouse automation, robotics, conveyors, AS/RS, sortation, and baggage handling systems. Brand names: Proactive Global, Ngage Recruitment Group.
Engineered Systems, Inc. provides design, fabrication, installation, and service of overhead cranes (single girder, double girder, box girder, V-girder), jib cranes, gantry cranes, and runway systems. We supply hoists from R&M, Gorbel, Demag, and CM, and enclosed track systems. Services include crane engineering, automation integration, OSHA crane inspections, load testing, fall protection system design, hoist repair, and replacement parts inventory, ESI supports industrial and manufacturing facilities across the Southeast.
Riverstone Infotech is a global provider of Design Services and Technology Solutions, serving various industries including Material Handling. Riverstone’s Design Services cover advanced visualization and modeling tasks such as 3D model creation, simulations, virtual reality renders, and walkthroughs. These are powered by tools like AutoCAD, Revit, SolidWorks, and FlexSim, enabling immersive and detailed design experiences. In the area of Technology Solutions, Riverstone offers a broad suite of services including ERP systems integration, design and process automation, document intelligence, and custom-built B2B/B2C platforms. They also deliver solutions for inventory management, product information systems, and digital asset management. Founded in 2001, Riverstone has grown into an international team of nearly 300 professionals—including design engineers, software developers, architects, and project and delivery managers—located across the U.S., Canada, U.K., and India.
Mitsubishi Electric has launched its latest FR-D800 series inverters, designed to deliver better performance, easy operation, and improved energy efficiency for a wide range of industrial applications. Compact and intuitive, the new series delivers powerful performance alongside features designed to make selection, installation, and operation simpler.With a focus on user-friendliness, the FR-D800 inverters feature a door-style surface cover and integrated wiring to make installation faster and easier. The FR-D800 is up to 37% smaller*1 than its equivalent predecessor, reducing enclosure size requirements, allowing for more flexible mounting, and reduced installation costs. A new USB Type-C interface lets users set parameters directly from a PC without powering up the inverter, streamlining both setup and maintenance.Parameters can be set without needing to power the inverters main circuit.The inverters can help save energy with advanced synchronous motor control, which reduces power consumption and cuts operating costs. Its high-efficiency motor drive and lower standby power consumption also contribute to a reduced carbon footprint, supporting more sustainable production practices."With the FR-D800 series, we wanted to create an inverter that both new and experienced users can use with confidence," said Shotaro Marumoto, Inverter Development Section Leader at Mitsubishi Electric. "We've made it straightforward while delivering the advanced performance businesses need to improve productivity, save energy, and meet their sustainability goals."The FR-D800 series is suitable for a wide range of applications, from conveyors and pumps to food processing equipment and textile machinery. Selected models*2 are also suitable for harsh, corrosive environments, thanks to circuit board protection meeting IEC 60721-3-3:1994 3C2/3S2 standards. Furthermore, FR-D800 inverters can control both induction and permanent magnet (PM) motors, eliminating the need for multiple inverters for different motor types. Built-in support for popular Ethernet protocols including CC-Link IE TSN, Modbus/TCP, and EtherNet/IP ensures seamless integration into existing industrial networks, enabling users to quickly integrate it into their digital manufacturing and smart production environments.The series also makes maintenance simpler. Its preventive maintenance functions include lifetime diagnostics for key components like capacitors and fans, helping operators spot potential issues early, especially when using the FR Configurator2 support software. Anomaly detection based on current patterns helps reduce the risk of unexpected downtime, and when a fault does occur, analysis functions solve the problem quickly."Energy efficiency, simplicity, and reliability are essential for modern automation applications and industry in general," added Marumoto. "The FR-D800 series shows Mitsubishi Electric's commitment to providing solutions that meet these needs while contributing to a greener future."The FR-D800 series will be available globally from March 2025, with models designed for different voltage requirements, including single-phase 100V, 200V, and three-phase 400V options.To learn more about FR-D800 series, please visit us.mitsubishielectric.com/fa/en/products/drv/inv/pmerit/fr-d/fr-d800/.Should you have further technical questions, our local expert Tom Henfling, Product Manager, VFDs for North America, may be contacted directly at Tom.Henfling@meau.com.About Mitsubishi Electric Automation, Inc.Headquartered in Vernon Hills, Ill., Mitsubishi Electric Automation, Inc. is a U.S. affiliate company of Mitsubishi Electric Corporation. It offers a broad product portfolio including programmable automation controllers (PAC), programmable logic controllers (PLC), human machine interfaces (HMI), variable frequency drives (VFD), servo amplifiers and motors, control software, computerized numerical controllers (CNC), motion controllers, robots, low-voltage power distribution products, and industrial sewing machines for the industrial and commercial sectors. Additional information about Mitsubishi Electric Automation is available at us.MitsubishiElectric.com/fa/en.About Mitsubishi Electric CorporationWith more than 100 years of experience in providing reliable, high-quality products, Mitsubishi Electric Corporation (TOKYO: 6503) is a recognized world leader in the manufacture, marketing and sales of electrical and electronic equipment used in information processing and communications, space development and satellite communications, consumer electronics, industrial technology, energy, transportation and building equipment. Mitsubishi Electric enriches society with technology in the spirit of its “Changes for the Better.” The company recorded a revenue of 5,003.6 billion yen (U.S.$ 37,3 billion*) in the fiscal year ended March 31, 2023. For more information please visit https://www.MitsubishiElectric.com.*U.S. dollar amounts are translated from yen at the rate of ¥134=U.S.$1, the approximate rate on the Tokyo Foreign Exchange Market on March 31, 2022About Mitsubishi Electric Factory Automation Business GroupOffering a vast range of automation and processing technologies, including controllers, drive products, power distribution and control products, electrical discharge machines, laser processing machines, computerized numerical controllers, and industrial robots, Mitsubishi Electric helps bring higher productivity – and quality – to the factory floor. In addition, its extensive service networks around the globe provide direct communication and comprehensive support to customers. The global slogan “Automating the World” shows the company’s approach to leverage automation for the betterment of society, through the application of advanced technology, sharing know-how and supporting customers as a trusted partner.For more about the story behind “Automating the World” please visit: www.MitsubishiElectric.com/fa/about-us/automating-the-world.About e-F@ctorye-F@ctory is Mitsubishi Electric’s integrated concept to build reliable and flexible manufacturing systems that enable users to achieve many of their high speed, information driven manufacturing aspirations. Through its partner solution activity, the e-F@ctory Alliance, and its work with open network associations such as The CC-Link Partners Association (CLPA), users can build comprehensive solutions based on a wide ranging “best in class” principle.In summary, e-F@ctory and the e-F@ctory Alliance enable customers to achieve integrated manufacturing but still retain the ability to choose the most optimal suppliers and solutions.*e-F@ctory, iQ Platform are trademarks of Mitsubishi Electric Corporation in Japan and other countries.*Other names and brands may be claimed as the property of others.*All other trademarks are acknowledgedContactPam SummersMarketing Communications Manager+1 (847) 478-2415Pam.Summers@meau.com
Global logistics automation partner, Swisslog has announced Mike Barker as the company’s new president and CEO of Swisslog Americas.Swisslog, a leading provider of best-in class warehouse automation and software, today announced Mike Barker as the company’s new president and CEO of Swisslog Logistics, Inc. Mike will drive the company’s growth in the Americas and key industries, bring renewed focus to evolving and enhancing Swisslog’s SynQ software, enhance the company’s integrated solutions, and develop strategies for further AI integration into Swisslog’s portfolio of best-in-class robotics and software solutions.“Outgoing president and CEO Sean Wallingford significantly contributed to the company’s success in the Americas region, accomplishing record-setting growth and establishing new customer partnerships. As we move into this next chapter, we do so with a strong foundation in the Americas region that he helped build,” said Jens Schmale, CEO of Swisslog. “I am confident that Mike is the right person to further accelerate the company’s success in the Americas region. His leadership, insight and commitment to the customer is exactly what is needed to maintain the company’s forward progress. I’m excited to see where his leadership takes Swisslog.”Mike brings over 34 years of experience in warehouse automation, logistics and software, coming back to Swisslog after serving as Vice President of Consumer Goods at Swisslog in 2021. He brings a wealth of expertise and knowledge to his new role with Swisslog, including defining corporate strategies to support the evolution and enhancement of software offerings. He also has valuable experience working closely with sales, product management and engineering to align with corporate goals, as well as leading professional service teams in deploying large scale software solutions.“Swisslog provides innovative value to customers through the power of integration, the physical aspect of uniting multiple solutions on a single platform and the software aspect of providing a single point of control for managing the various subsystems that go into the solution. Our ability to deliver smart automation and collaborate closely with customers is unmatched,” said Mike, “I’m excited to rejoin the company and eager to build on these strengths to increase our market share and bring further innovation to our automation solutions and software to help our customers continue to meet the needs of their evolving supply chains.”Given Mike’s software experience, he sees a real opportunity to enhance Swisslog’s SynQ software to provide further benefits to customers. SynQ not only optimizes the flow of the equipment to increase efficiency and accuracy of the operation, it also orchestrates the operation of multiple systems. SynQ is equipping warehouse automation and IT systems with synchronized intelligence of people, processes and machines to boost the efficiency and productivity of warehouse processes and adapt to changing market requirements.About SwisslogSwisslog delivers data-driven & robotic solutions for your logistics automation alongside reliable, modular service concepts. Collaborating with forward-thinking companies, we are committed to setting new standards in warehouse automation to provide future-proof products and solutions. As part of the KUKA Group, our customers trust the competence of our passionate employees – more than 15,000 people working across the globe.Learn more at www.swisslog.com & www.kuka.com.ContactSwisslog AmericasMegan WolfMarketing Director+1 757-820-3400megan.wolf@swisslog.com
Motors increase efficiency and reduce commissioning time with fully configured solutions for Rexroth’s compact SMS linear modulesSolutions for handling small parts must be compact, cost-effective, and quick to implement. Bosch Rexroth’s space-optimized SMS screw-driven small modules, which are available from stock, now have fully configured drive and connection elements. New high-performance stepping motors with integrated drive controllers significantly shorten commissioning thanks to pre-parameterization, which is carried out without any additional tools using the onboard controller. A multi-Ethernet interface with an EtherCAT communication profile provides the necessary connectivity and with the ctrlX CORE open control platform, Bosch Rexroth also provides users with a suitable control solution as an option.Building on the compact SMS linear modules in sizes 30 to 120, Bosch Rexroth continues to expand its wide range of products with configured motors, attachment options, and connection technology. These solutions are ideal for small parts handling in automotive, electronics, consumer goods, medical technology, or 3D printing. Users can implement both linear single-axis systems and multi-axis solutions for handling small parts flexibly, easily, quickly, and economically. The electromechanical single axes SMS are a cost-effective and energy-efficient alternative to pneumatic solutions.Further information: www.boschrexroth.com/small-modulesAbout Bosch Rexroth CorporationAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 418,000 associates worldwide (as of December 31, 2024). The company generated sales of 90.3 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 490 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 87,000 associates in research and development.Additional information is available online at www.bosch.us, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com
Littleton, MA (July 07, 2025) – Peak Technologies, a provider of digital supply chain and mobile workforce solutions, has appointed Michael (Mike) Wills as Chief Revenue Officer (CRO), North America. In this role, Wills will oversee the North America revenue function, leading sales, account management, revenue operations and marketing operations teams.Wills’ appointment is a key step in Peak Technologies’ continued commitment to drive scalable growth across all business segments and solidify its role as a trusted business adviser and strategic solutions partner to the world’s leading companies.“Mike brings an exceptional track record in developing customer-focused strategies and executing high-impact sales initiatives,” said Tony Rivers, CEO, Peak Technologies. “With over two decades of experience leading technology companies, Mike’s leadership will be a powerful asset as we expand our market presence across North America and continue delivering innovative solutions that support our customers’ strategic goals.”Wills brings extensive experience as a go-to-market sales executive and strategic leader. As CRO, Wills will focus on developing and executing a cohesive and consistent sales and marketing strategy across Peak’s operational groups to support sustainable revenue growth. His appointment reflects Peak’s strategic vision of empowering customers through advanced digital supply chain and mobile technology solutions.“There’s a lot to like about the foundation of Peak that’s already in place, and I’m excited to be joining this exceptional team,” said Wills. “The opportunities for growth are tremendous, especially given Peak’s unmatched customer support and its ability to deliver disruptive supply chain solutions. I look forward to working with the team to build a strong enterprise, commercial and partner sales strategy and helping our customers unlock the full potential of Peak’s offerings.”Throughout his career, Wills has successfully architected and implemented scalable business strategies by identifying high-value growth opportunities and executing a vision for transformational revenue expansion. His cross-functional expertise and leadership across diverse industry sectors make him uniquely positioned to integrate and elevate Peak’s commercial strategy across North America.For more information about Peak Technologies, visit www.peaktech.com.About Peak TechnologiesPeak Technologies is a leading system integrator of digital supply chain, retail and mobile workforce solutions. With over 35 years of expertise in supply chain, field mobility and retail services, Peak Technologies brings deep domain knowledge and a solutions-focused approach to help clients achieve operational excellence. The company provides end-to-end services ranging from software and hardware consulting to turnkey system implementation, equipment repair, and lifecycle support. For more information, visit www.peaktech.com.ContactSarah O’ConnellMarketing ManagerPeak Technologies+353 (0)52 6181858 Ext 2024sarah.oconnell@peaktech.com
Compact, heavy-duty axis with two carriages optimizes space requirements and cycle times of dynamic handling applications Linear axis can accommodate two masses weighing up to 385 kg each Can be individually configured as a single axis or as a part of a multi-axis system Suited for applications with high drive torques and short cycle timesBosch Rexroth is expanding its CKR series of compact modules with an innovative dual belt axis for dynamic handling with a total load capacity of up to 770 kg. The new CKR-280 heavy-duty axis combines the functions of two linear axes into one linear system. Two, independently driven carriages in a single frame enable dynamic applications with high drive torques and short cycle times. The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly and commissioning. The new solution can be utilized as a single axis or combined with other linear axes into a multi-axis system, with the option also to include a drive package.Whether in battery production, intralogistics or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads up to 385 kg each and drive torques up to 250 Nm.To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m. Bosch Rexroth can also deliver longer travel ranges on request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm. Depending on the requirements, a variety of travel profiles can be implemented independently.After its market launch, the CKR-280 heavy-duty axis will also be integrated into the e-tool chain as a new size for single-axis and multi-axis systems.For more information on Bosch Rexroth’s complete line of compact module solutions, please visit boschrexroth-us.com.About Bosch RexrothAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to preliminary figures, the company generated sales of 90.5 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which nearly 48,000 are software engineers.Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com
To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190
The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
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The Hänel Lean-Lift as a high-speed shipping systemWhen it comes to tools, the experts at Productivity Inc. can provide customized solutions for the metalworking industry. In addition to consulting, customer care, service and maintenance,Productivity Inc. delivers tools and tool holders to customers throughout North America. Fast shipping from the company’s site in Minneapolis is supported by three Hänel Lean-Lifts® that are used to store more than 10,000 items.The Hänel vertical lifts are equipped with multifunction containers, making them ideal for automated small parts storage. Job orders are displayed directly on the HänelSoft® terminal and can be processed there.The high-speed version of the Hänel Lean-Lift® quickly brings stored items to the retrieval area on request.If the items needed for a particular order are located in various lift systems, picking performance can be boosted even more through parallel system operation.Thanks to digital compartment and sub-level indicators, even storage positions in very small configuration layout patterns can be identified easily. The combination of all these features ensures that orders are filled and shipped in record time – without errors.Orders are filled directly opposite the system access points, where they are also packed for shipping. Order confirmation is entered in the systems using barcode scanners. Another Hänel Lean-Lift® located in a different area of the warehouse is also integrated in the storage solution.Productivity Inc. quickly recognized the high quality of Hänel technology through the reliable performance delivered by the storage systems
Project BackgroundJD Logistics is a leading international logistics company offering Retail-as-a-Service, managing inventory and fulfilling e-commerce orders on behalf of their customers. Their order fulfillment facility located in Fontana, California, was growing quickly and to maintain the industry leading service their customers have come to rely on, JD Logistics once again turned to Hai Robotics.In 2021 JD Logistics’ California location upgraded their manual processes by implementing Hai Robotics’ Autonomous Case-handling Robotic (ACR) Automated Storage and Retrieval System (ASRS) to speed up order fulfillment, increase storage density, increase efficiencies, and improve inventory management.The SolutionAll shelving and totes were standard non-precision assets that are readily available on the market. This allowed the system to both be designed to best support the facility’s needs and avoid unnecessary costs. These ACRs are intelligent enough to work in real-world environments. The robots needed only standard configuration typical for all installations so robotic grippers match the tote size selected for the shelves.Hai Robotics’ ACRs seamlessly integrated via a flexible interface communication layer with JD Logistics’ existing WMS system, helping to minimize the adjustment period to the new workflows and integration time.Throughput and Efficiency Picking efficiency improved to 100% accuracy Daily order fulfillment improved 42% — at just a third of the system’s maximum performance capacityFlexibility During Black Friday Week, JD Logistics successfully fulfilled 118%+ more orders over the normal weekly rate — with the same ASRS and no additional temp-staffing That’s nearly 175% more throughput JD Logistics was able to fulfill during the busiest time of yearLabor Training has been significantly reduced from about 2 weeks to 2 days Employees previously walking 10+ miles a day now pick in ergonomic, operator friendly workstationsDensity Storage height grew from ~5 feet to 17 feet — an increase of 240% vertical storage Using the same storage footprint, the number of unique SKUs increased 43% with room to grow
A System Integrator is a company that possesses the resources required to provide a full set of engineering services needed to take a project from the problem definition stage all the way through to implementation and system acceptance by the end user. In some cases, but not always, a company that defines itself as a system integrator may also manufacture equipment and controls. A system integrator will also assume financial responsibility for system performance. See also Consultant and/or Integrated Systems & Controls.
Consultants whose practice includes the areas of material handling and logistics possess varying degrees of technical expertise, ranging from business process advice and design to detailed engineering design services that lead to equipment and systems being bid and procured. Although a consulting firm may also perform system integration services, it is more the exception than the rule. See also Systems Integrator .