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CMAA is the Crane Manufacturers Association of America, Inc., an independent trade association affiliated with the Material Handling Industry. CMAA traces its roots to the Electric Overhead Crane Institute, known as EOCI, which was founded in 1927 by leading crane manufacturers of that time to promote the standardization of cranes as well as uniform quality and performance. The voluntary association was incorporated as the Crane Manufacturers Association of America, Inc. in 1955. Member Companies, representing the industry leaders in the overhead crane industry, serve the United States market from operations based in the United States, Canada, and Mexico. Mission Deliver technical specifications and resources that promote safety in the design, operation, and maintenance of overhead cranes. Vision To be the most trusted knowledge resource for overhead cranes. As the premier, preferred brand in the materials handling industry, CMAA: Is recognized as the leading advocate for the safe application and operation of overhead traveling crane equipment and related products. Engineering specifications are widely recognized as the preferred design standard for overhead traveling cranes, integrated crane systems, and crane components. Is recognized as the leading authority and the principal resource in the overhead traveling crane industry. Conducts business professionally with a spirit of enthusiasm, cooperation, honesty and integrity. Positions its Members to achieve marketplace leadership. Members, recognized as the leaders in the marketplace: Deliver superior value in their products and services. Provide products and services that are safe and productive. Provide high value and versatile solutions. Develop knowledgeable and expert channel partners. Provide an environment in which our customers can confidently purchase and derive superior value from our products.
Solutions Community members are Industry’s thought leaders on automation, software, hardware, equipment and services that support a fully integrated supply chain. This includes suppliers, integrators, consultants, media, academia and users. They collaborate on solutions worldwide and in virtually every major manufacturing and distribution sector. The philosophy of the Solutions Community is to support MHI’s mission of providing a unique venue where suppliers of material handling equipment and technology can collaboratively work with the user community to improve the marketplace for all. All participants adhere to a safe harbor no-buy, no-sell environment to openly discuss topics of mutual interest, including best practices, lessons learned and other information. Goals of the Solutions Community include: Identifying, developing and disseminating forward-looking value propositions for Material Handling and Supply Chain practitioners; Identifying market trends and challenges in Material Handling and Supply Chain operations in order to develop timely and relevant solutions; Providing a forum for discussion of business and technology trends; and, Establishing strong connections between Members of the Group with the community of Supply Chain and Material Handling product and service providers, as well as organizations and individuals interested in Solutions Community activities; A basic tenet of the Solutions Community is to create a non-commercial environment that fosters networking, relationship building and the open exchange of information. Mission To engage and collaborate with suppliers, practitioners, and stakeholders in timely discussions towards supply chain solutions. Vision Inspiring evolutionary excellence in the supply chain through diverse stakeholder collaboration. Members meet regularly to exchange ideas and develop Information Systems solutions for Supply Chains. Solutions Community Programs include: Engagement on an ongoing basis with: The User community. Adjacent communities such as: Consultants, Market Research Firms, Vertical Market Organizations, supply chain associations, academia, and regulatory agencies. Developing educational and seminar materials for presentation to interested communities. Providing public relations outreach on behalf of MHI relative to solutions. Authoring solutions blueprints and white papers Proactively responding to media to positively share information with the marketplace and position ISSG. Establish thought leadership on how information system solutions support the U.S. Roadmap for Material Handling & Logistics.. Conducting surveys on technology trends and developments To enable organizations to achieve material handling and supply chain excellence by facilitating the delivery of meaningful, innovative and practical information.
Conveyco Technologies is one of the nation’s leading integrator providing the RightFIT order fulfillment, distribution center and warehouse solutions. We provide solutions utilizing our RightFIT methodology in customer applications, zones, green and brown field systems to help assure immediate and long-term success. Solutions and systems include order fulfillment and sortation, palletizing, AS/RS, automated case handling, a comprehensive line of autonomous mobile robots (AMRs), robotic picking, dispensing, AGV, WES, WMS and WCS software plus consulting and integration services.
SAVOYE North America is a customized logistics solutions engineering company that provides manual, semi-manual, mechanized, highly automated or robotic turn key material handling systems. These systems can include any of the technologies SAVOYE manufactures or produces (X-PTS shuttles, Goods-to-Person pick stations, Intelis conveyor, AiRVOS™ warehouse execution software, Odatio warehouse management software, Jivaro case erecting and sealing equipment). SAVOYE North America also offers integration services of 3rd party equipment consisting of high-speed case sortation conveyors, unit sortation (cross belt, tilt tray, bombay), AGVs, AMRs, mini or unit load cranes, robotics, vertical carrousels, palletizers, mezzanines, storage racking, and shelving.
viastore North America is now part of Bastian Solutions, a Toyota Automated Logistics company. Under this merger, customers can benefit from Bastian Solutions’ renowned expertise in systems integration and viastore’s specialization in automated pallet handling technologies, with the joint team delivering an enhanced portfolio of products, services and support for customers of all sizes and industries. The merger also marks another strategic milestone in Toyota Industries Corporation's (TICO) vision for Toyota Automated Logistics Group (TALG), which unites TICO’s global intralogistics subsidiaries Toyota L&F, Bastian Solutions, Vanderlande, and viastore Industries GmbH. Viastore North America, now Bastian Solutions' pallet automation team, continue to work out of their Grand Rapids, Michigan office alongside Bastian Solutions' local regional sales and support team.
Bastian Solutions, a Toyota Automated Logistics company, is a trusted supply chain integration partner committed to providing their clients a competitive advantage by designing and delivering world-class distribution & production solutions. The expertise delivered includes exceptional results through a proven process of analytical consulting, engineering & design, simulation, project management, installation services & post-installation support, while sourcing the best material handling equipment & automation technologies available. With innovation at the forefront, the company also develops Exacta supply chain software, conveyor & sortation systems, custom automated material-handling equipment, robotics, autonomous vehicles & robotic shuttles, & state-of-the art industrial controls. Bastian Solutions focuses on having a strong, unified relationship with all clients; serving domestic and global markets covering the United States, Canada, India, Mexico & South America.
WIXOM, MI - ISD - Integrated Systems Design today announced the Robotic 3D Sorter Mini Putwall System, an advanced sortation solution that transforms warehouse operations through its innovative three-dimensional design. The system delivers impressive metrics including 70% labor savings and return on investment in under a year.The 3D Sorter Mini utilizes both vertical and horizontal space to minimize footprint while maximizing sortation capabilities. With a throughput of up to 1,500 pieces per hour and 3 to 5 times greater sorting efficiency compared to manual methods, the system addresses critical challenges facing modern warehouses."What makes the 3D Sorter Mini truly exceptional is its ability to deliver enterprise-level sortation performance in a compact footprint," said Ed Romaine, VP Marketing and Business Development at ISD. "We're seeing clients achieve dramatic improvements in efficiency while significantly reducing labor costs. This system represents a fundamental shift in how warehouses approach the entire sortation process."The system's intelligent design accommodates up to 100 customizable sort positions and integrates seamlessly with existing warehouse technologies, including Autonomous Mobile Robots (AMRs), Automated Storage and Retrieval Systems (ASRS), conveyor systems, and shelving solutions.By automating the sortation process, operations can significantly reduce reliance on manual labor while processing items at previously unattainable rates in comparable spaces. The combination of labor savings, improved throughput, and reduced error rates contributes to the system's notably fast return on investment.In today's competitive real estate market, the 3D Sorter Mini addresses space constraints through vertical design, requiring significantly less floor area than traditional sorting systems. Its modular, customizable configuration makes it ideal for operations experiencing seasonal fluctuations in demand.The system features advanced intelligence with seamless integration capabilities for major Warehouse Management Systems, Warehouse Execution Systems, and Enterprise Resource Planning platforms. Despite its sophisticated technology, the 3D Sorter Mini is designed for rapid deployment with minimal training requirements.Its versatility makes it suitable for diverse applications across numerous sectors including e-commerce, apparel and footwear, third-party logistics, healthcare, and manufacturing. The underlying technology includes high-speed sorting robots operating at 1.0 m/s with vertical lifting ranges from 500mm to 2100mm, intelligent routing, and gentle handling through high-friction conveyor belts.As warehouses face increasing pressure to process more orders faster while controlling costs, solutions like the Robotic 3D Sorter Mini Putwall System represent essential technology for competitive operations. The system's combination of space efficiency, labor savings, and cross-industry adaptability positions it as a key advancement in warehouse automation.About Integrated Systems Design - ISD Integrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution centers, retail, assembly, and wholesale applications improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value by designing systems to our clients' specific requirements. ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include: automatic storage and retrieval (ASRS), conveyor, AMRs, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), sortation systems, truck loading/unloading systems, controls, software (including inventory management, WCS, WMS, MES, and ERP).ContactEd RomaineVP Marketing & Bus. Dev.215-512-2613eromaine@isddd.com
FREMONT, Ohio (8-13-2025) — Motion Controls Robotics, Inc. (MCRI), a leading provider in robotics and automation solutions, is empowering customers to move forward with their BA Palletizer projects through flexible financing options from First American Equipment Finance. These payment plans are designed to help reduce the budgetary impact of adding the BA Palletizer by spreading the total project cost into manageable, predictable payments.“We want our customers to feel comfortable investing in their automation upgrades. Offering a financing option through First American Equipment Finance aligns with our vision to help our customers achieve their goals, faster,” says Scott Lang, President & CEO of Motion Controls Robotics.By providing the option to finance BA Palletizer projects, MCRI helps organizations align a payment plan with their unique goals, maintain cash flow, and achieve a quicker return on investment. With over 30 years of automation achievement, MCRI is committed to innovating the automation space. By introducing a new way to fund palletizing solutions, the company aims to make automation more accessible and empower organizations to sharpen their competitive edge.For more information on financing your BA Palletizer project, please visit motioncontrolsrobotics.com/cobot-ba-palletizer-purchase-options/About Motion Controls Robotics, Inc.Motion Controls Robotics (MCRI) provides solutions for customers by designing and building turn-key end of line applications, fulfillment solutions, and general material handling automation. MCRI offers unmatched capabilities to elevate companies to the next tier of Industry 4.0 by combining automation expertise with full plant and front office connectivity interfacing with ERP/WMS systems. MCRI has been implementing robotic automation since 1995, is a Certified Servicing Integrator for FANUC America, and Certified Integrator by the Association for Advancing Automation (A3) (formerly Robotics Industry Association). Learn more at www.motioncontrolsrobotics.com.About First American Equipment FinanceFirst American Equipment Finance is a wholly owned subsidiary of Los Angeles, CA-based City National Bank, an RBC Company. First American is ranked among the largest equipment finance companies in the United States and provides equipment financing to established commercial borrowers nationwide.About City NationalCity National Bank, a subsidiary of Royal Bank of Canada, is one the largest banks headquartered in Los Angeles with $93 billion in assets as of April 30, 2025. Founded in 1954, City National provides personalized banking, investment and trust services in select markets including Los Angeles, Orange County, San Diego, the San Francisco Bay Area, New York City, Nashville, Atlanta, Delaware, Las Vegas, Washington D.C. and Miami.* In addition, the company and its investment affiliates manage or administer $101 billion in client investment assets. City National is dedicated to strengthening communities, and in 2024 alone, the company made charitable contributions of nearly $10 million to nonprofits that support the communities it serves.*City National Bank does business in Miami and the state of Florida as CN Bank.ContactNicole BusenbarkMotion Controls Robotics419.334.5886sales@mcri-us.com
WIXOM, MI, August 2025 — ISD has launched OneTouchDistribution, a cutting-edge automation system designed to optimize order fulfillment for case, split-case, and pallet operations. By integrating state-of-the-art storage, retrieval, transportation and processing technologies, the system minimizes labor requirements, enhances accuracy, and maximizes facility space utilization.OneTouchDistribution provides a comprehensive approach to warehouse automation, offering a seamless process from inbound receipt to outbound fulfillment. The system significantly reduces labor requirements by automating receiving, storage and order processing.By leveraging advanced tracking and sequencing, OneTouchDistribution ensures 99.9% percent pick and inventory accuracy while maintaining high throughput, even during peak demand periods. The system’s high-density design allows for the storage of hundreds of thousands of cases or split-case products in a compact footprint, making it an ideal solution for facilities looking to maximize operational efficiency without expanding their physical space."OneTouchDistribution was designed with flexibility and agility at its core," said Ed Romaine, VP of Marketing at ISD. "Every operation has unique challenges, and our system adapts to those needs… whether handling cases, split-cases, or pallets. It allows businesses to scale seamlessly, adjust to shifting demand, and optimize order fulfillment without disruptions. This level of adaptability ensures our clients maintain efficiency, accuracy, and speed, even in the most dynamic distribution environments."The system automates inbound processing by receiving products through lift trucks, autonomous mobile robots, humanoids or Cobots. Once received, items are scanned, recorded, and directed into an automated storage and retrieval system that organizes and tracks each product in real time.Orders are processed based on specific sequencing and fulfillment requirements, ensuring that inventory is retrieved in the optimal sequence for downstream operations. Retrieved products are sent to fully automated or semi-automated picking stations, where they are either picked and sent to a cartonizing area for split-case processing, directly routed to a sorter for case picking or delivered to palletizing and/or an outbound staging area for final shipping.OneTouchDistribution is designed to support a wide range of industries, including food service, ecommerce, pharmaceuticals, industrial distribution, reverse logistics and third-party logistics. Its scalable architecture allows for phased implementation, enabling businesses to integrate automation at their own pace while maintaining ongoing operations.The system’s ability to handle full-case, split-case and pallet orders within a single platform adds to its versatility, making it a viable solution for distribution centers with diverse fulfillment requirements.The system also offers flexibility in order sequencing, allowing products to be picked and processed in a precise order based on weight, fragility, delivery requirements, order cut-off times, and customer preferences. Automated scanning and labeling ensure complete validation before orders leave the facility, reducing errors and increasing efficiency. Likewise, document printers and inserters can be easily integrated into the OneTouchDistribution system for increased revenue generation and reduced labor.With a focus on space optimization, the system minimizes wasted storage areas and maximizes available cubic space, creating a more efficient and cost-effective distribution process.About Integrated Systems Design - ISDIntegrated Systems Design is a comprehensive systems integrator of automated solutions for warehouses, manufacturing, distribution, retail, and wholesale applications, improving processes and productivity while reducing operational costs. Whether providing consulting services to meet current issues or developing future scalable plans to address industry challenges, ISD creates value for a broad range of industries by tailoring systems to clients' specific requirements.ISD expertise ranges from handling, storing, and picking pieces (eaches), cases, pallets, build lines, and special or custom handling solutions. Products and services include automatic storage and retrieval (ASRS), AMR, conveyor, robotics, batch stations, shuttles, pick-to-light, carousels, vertical lift modules (VLMs), controls, and software (including inventory management, WCS, WMS, and MES).ContactEd RomaineVP Marketing & Business Development215-512-2613
While customer demand for device management solutions continues to surge, Brendamour's partnership has allowed ARC to meet that demand head-on and effectively scale its operations to meet clients' needs.For any business, tools that can improve employee efficiency are highly valued. This is particularly the case for companies investing in handheld devices, such as Zebra Technologies, Honeywell, Samsung and other scanners. This explains why the demand for ChargeItSpot's ARC (Asset Recharge Center) device management integrated with smart lockers has been growing so fast.Businesses that provide employees handheld devices are experiencing significant shrink of these devices, often exceeding rates of 20% per year due to loss and theft.The ARC kiosks allow organizations to more efficiently track and manage handheld devices, which has helped to reduce device shrink to around 1%."If a client is paying over $1,000 each for these handheld devices and we can reduce the number of devices they need per store by 20% or 30%, and they have hundreds or thousands of stores, you can see where those numbers add up very quickly," Robert Kay, ARC's senior vice president of operations, said in a phone interview.The Philadelphia-based company developed its ARC product during the pandemic in response to client concerns.Meeting client needs"Our clients were telling us they had issues with managing handheld devices at their facilities," Kay said. "We responded to their needs by developing a kiosk and a software-based management platform that reduces shrink, reduces managerial oversight time and increases employee productivity."The platform generates reports that show how many handheld devices are checked out, how many are checked in, how long they are checked out, which employees are using them, and importantly, which employees have not returned a handheld device that they checked out.On the touchscreen, the user can report any issues with the handheld devices, such as a cracked screen or an uncharged battery. If a device is not functioning properly, that gets escalated automatically to a supervisor or the IT department as requested by the client.The most obvious benefits the ARC offers, Kay noted, are visibility and control. Allowing managers to have actionable insights into what's really going on with their assets has proven to have an impact on the business' bottom line.A more long-term benefit, however, is overall improved operational efficiency.Clients often overstock devices because so many remain nonfunctioning and also don't always know the optimal number of handheld devices they need at the premises. With ARC's ability to immediately flag faulty devices for repair and generate insights on specific device quantity needs on a location level, it allows companies to save money by right-sizing their device fleet.Logistics partnershipARC, in its efforts to fine tune efficiencies for its customers, recently combined the delivery and installation functions for its kiosks into one service instead of two. This has been accomplished through a partnership with Brendamour Logistics, a logistics provider that specializes in full truck load deliveries, with a focus on self-serve kiosks.Unlike other logistics companies, Brendamour employs drivers trained in kiosk installation who can install the kiosk at the time of delivery. This cuts a two-step process in half."They're delivering and installing at the same time," Kay said. "It's a much more efficient and cost-effective way to install our kiosks."Previously, ARC used "less than truckload" (known as "LTL") companies for deliveries. The kiosks would arrive two or three days prior to the installation.The Brendamour driver, on the other hand, goes out with a full truck to make deliveries and installations, then returns with an empty truck."We know each week when the deliveries are going out, and when I say deliveries, I also mean installations," Kay said. "By having it delivered and installed at the same time, we don't have to worry about our kiosks sitting on one of our clients' loading docks or sitting in a warehouse for two or three days…and possibly getting damaged."Also, we don't have to coordinate with two companies, because from time to time with LTL shipments, you can have delays. And then you have to reach out to the installer and let them know that, 'Oh, these kiosks weren't delivered to this location. You're going to have to skip this or come back to it or dispatch a technician a week later.'"At the start of the partnership, ARC sent senior technicians to Brendamour's facility in Cincinnati with a demo kiosk to train Brendamour's driver/technicians on how to install an ARC kiosk."We could tell right away they understood technology," Kay said for Brendamour. "They're used to installing kiosks. As an operations person, I like the fact that they [Brendamour] just get it done."Logistics partner considerationsWhen looking for a logistics provider, Kay looks at the following considerations: How quickly can they convey the information and have them perform the service? Do they have the trucks available? Can they meet our delivery and installation schedule? Does it make sense financially? The kiosks typically get shipped from the manufacturer to the client, reducing the need for warehousing. A certain amount of inventory is housed at the company's Philadelphia warehouse while some is warehoused at Brendamour's Cincinnati headquarters.Kay's biggest surprise has been the extent of the post-COVID business rebound."Post COVID things are going gangbusters," he said. It has surpassed pre-COVID levels "considerably."While customer demand for device management solutions continues to surge, Brendamour's partnership has allowed ARC to meet that demand head-on and effectively scale its operations to meet the needs of its biggest clients.About ARC by ChargeItSpotARC® (Asset Recharge Center) is a leading smart-locker system for managing company-owned handheld devices that employees use to do their jobs. Handheld devices are a critical productivity driver for team members. When these devices go missing, become non-functional, or consume too much time from managers overseeing manual processes, productivity slows, time and money are lost, and employee and customer satisfaction drops. ARC’s tech-enabled solution has allowed clients to save time, money, and improved productivity surrounding this complex retail problem.Headquartered in Philadelphia, PA, ARC is a division of ChargeItSpot. Since its founding in 2011, ChargeItSpot has managed millions of consumer and associate devices within the world’s largest brands. To learn more, visit ExperienceARC.com.ContactARCHeidi DavidsonGalvanize Worldwideheidi@galvanizeworldwide.com(914) 441-6862
Compact, heavy-duty axis with two carriages optimizes space requirements and cycle times of dynamic handling applications Linear axis can accommodate two masses weighing up to 385 kg each Can be individually configured as a single axis or as a part of a multi-axis system Suited for applications with high drive torques and short cycle timesBosch Rexroth is expanding its CKR series of compact modules with an innovative dual belt axis for dynamic handling with a total load capacity of up to 770 kg. The new CKR-280 heavy-duty axis combines the functions of two linear axes into one linear system. Two, independently driven carriages in a single frame enable dynamic applications with high drive torques and short cycle times. The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly and commissioning. The new solution can be utilized as a single axis or combined with other linear axes into a multi-axis system, with the option also to include a drive package.Whether in battery production, intralogistics or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads up to 385 kg each and drive torques up to 250 Nm.To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m. Bosch Rexroth can also deliver longer travel ranges on request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm. Depending on the requirements, a variety of travel profiles can be implemented independently.After its market launch, the CKR-280 heavy-duty axis will also be integrated into the e-tool chain as a new size for single-axis and multi-axis systems.For more information on Bosch Rexroth’s complete line of compact module solutions, please visit boschrexroth-us.com.About Bosch RexrothAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to preliminary figures, the company generated sales of 90.5 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which nearly 48,000 are software engineers.Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com
To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190
The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
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The Hänel Lean-Lift as a high-speed shipping systemWhen it comes to tools, the experts at Productivity Inc. can provide customized solutions for the metalworking industry. In addition to consulting, customer care, service and maintenance,Productivity Inc. delivers tools and tool holders to customers throughout North America. Fast shipping from the company’s site in Minneapolis is supported by three Hänel Lean-Lifts® that are used to store more than 10,000 items.The Hänel vertical lifts are equipped with multifunction containers, making them ideal for automated small parts storage. Job orders are displayed directly on the HänelSoft® terminal and can be processed there.The high-speed version of the Hänel Lean-Lift® quickly brings stored items to the retrieval area on request.If the items needed for a particular order are located in various lift systems, picking performance can be boosted even more through parallel system operation.Thanks to digital compartment and sub-level indicators, even storage positions in very small configuration layout patterns can be identified easily. The combination of all these features ensures that orders are filled and shipped in record time – without errors.Orders are filled directly opposite the system access points, where they are also packed for shipping. Order confirmation is entered in the systems using barcode scanners. Another Hänel Lean-Lift® located in a different area of the warehouse is also integrated in the storage solution.Productivity Inc. quickly recognized the high quality of Hänel technology through the reliable performance delivered by the storage systems
Project BackgroundJD Logistics is a leading international logistics company offering Retail-as-a-Service, managing inventory and fulfilling e-commerce orders on behalf of their customers. Their order fulfillment facility located in Fontana, California, was growing quickly and to maintain the industry leading service their customers have come to rely on, JD Logistics once again turned to Hai Robotics.In 2021 JD Logistics’ California location upgraded their manual processes by implementing Hai Robotics’ Autonomous Case-handling Robotic (ACR) Automated Storage and Retrieval System (ASRS) to speed up order fulfillment, increase storage density, increase efficiencies, and improve inventory management.The SolutionAll shelving and totes were standard non-precision assets that are readily available on the market. This allowed the system to both be designed to best support the facility’s needs and avoid unnecessary costs. These ACRs are intelligent enough to work in real-world environments. The robots needed only standard configuration typical for all installations so robotic grippers match the tote size selected for the shelves.Hai Robotics’ ACRs seamlessly integrated via a flexible interface communication layer with JD Logistics’ existing WMS system, helping to minimize the adjustment period to the new workflows and integration time.Throughput and Efficiency Picking efficiency improved to 100% accuracy Daily order fulfillment improved 42% — at just a third of the system’s maximum performance capacityFlexibility During Black Friday Week, JD Logistics successfully fulfilled 118%+ more orders over the normal weekly rate — with the same ASRS and no additional temp-staffing That’s nearly 175% more throughput JD Logistics was able to fulfill during the busiest time of yearLabor Training has been significantly reduced from about 2 weeks to 2 days Employees previously walking 10+ miles a day now pick in ergonomic, operator friendly workstationsDensity Storage height grew from ~5 feet to 17 feet — an increase of 240% vertical storage Using the same storage footprint, the number of unique SKUs increased 43% with room to grow
Consultants whose practice includes the areas of material handling and logistics possess varying degrees of technical expertise, ranging from business process advice and design to detailed engineering design services that lead to equipment and systems being bid and procured. Although a consulting firm may also perform system integration services, it is more the exception than the rule. See also Systems Integrator .