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KPI Solutions is an end-to-end warehousing and distribution solutions provider, offering supply chain consulting, warehouse software, systems integration, and automation. We partner with our customers to analyze, design, implement, and support a full range of customized supply chain solutions that elevate distribution performance, provide competitive advantage, and enable growth. Our data-driven, technology-neutral approach transforms operations with automation to boost fulfillment speed, reduce reliance on labor, and improve agility. Our full-service capabilities include supply chain consulting, engineered concept design, automated systems integration, warehouse software, and lifetime support services. Our Solutions: Automated Storage & Retrieval Systems Automated Guided Vehicle Systems Carousels Consulting & Professional Services Controls & Controlling Devices Conveyors Order picking & E-Commerce fulfillment Sortation Equipment Systems Integration Services Vertical Lift Module
ProShip’s suite of leading multi-carrier shipping software solutions empower businesses of all sizes to simplify parcel and LTL workflows, automate shipping tasks, and take complete control of their shipping strategy. As a premier logistics technology provider exclusively dedicated to shipping software solutions, ProShip is committed to delivering powerful shipping software today and into the future. Trusted by leading brands, ProShip is the last shipping software you'll ever need. Visit www.proshipinc.com to learn more.
FOX IV Technologies is a leading designer, manufacturer, and integrator of automated labeling and packing slip automation solutions. Our world-class label print and apply systems integrate the most popular label print engines into our rugged, reliable applicator designs. In addition to our standard labeling systems, FOX IV designs innovative products to solve industry's most challenging labeling applications. The TwinPrint® prints and applies a combined shipping label/packing slip to cartons guaranteeing the packing slip information and the shipping address match while our Quick Slip™ prints and applies a concealed packing slip to the outside of the shipping container or pallet. FOX IV also offers RFID, Packing Slip Insertion, and Full-Color labeling solutions plus sustainable options such as our Linerless and Electric systems. Our expert engineers can even custom design system and software to meet your needs. Labeling solutions by FOX IV - We Solve the Tough Ones...Globall
At Tryon Solutions, we help organizations reduce operational risk, improve warehouse performance, and align technology investments to real business outcomes.For more than 16 years, we have partnered with supply chain leaders to modernize warehouse operations through WMS implementations and upgrades, automation and AI integration, strategic advisory services, testing and validation, and continuous operational improvement. Our team has supported 1,000+ engagements with a 100% successful go-live track record.What makes Tryon Solutions different is our ability to connect strategy with execution. We understand that warehouse performance depends on more than technology alone. Systems, processes, labor, automation, and operations must stay aligned to sustain long-term results.Through our MOTION framework, we help organizations continuously optimize operations, improve visibility, reduce disruption, and increase speed to value across the supply chain.Whether supporting a cloud migration, automation initiative, WMS upgrade, or post-go-live optimization effort, we focus on delivering practical solutions that protect throughput, improve efficiency, and create measurable operational impact.

Jonesboro, AR - S&H Systems, a full-service systems integration company that focuses on intelligent automation, today announced its participation in the award-winning Zebra® PartnerConnect program. S&H Systems is focused on using Zebra products for clients who need rapid-response, omni channel and ecommerce order fulfillment; and on-demand manufacturing technologies, specifically using the Fetch range of Autonomous Mobile Robots (AMR’s). By participating in Zebra’s PartnerConnect program, S&H Systems gains access to an innovative portfolio, along with comprehensive training and extensive marketing, sales and technical benefits. S&H Systems chose to join Zebra’s PartnerConnect program for its smart robotic solutions, core values of being a responsive company, speed to market, and competitive pricing positions. “As a PartnerConnect member, S&H Systems now has access to industry-leading solutions, training and tools that will allow us to collaborate with Zebra’s global partner network and better meet the needs of our clients,” said Jeff Roberts, Chief Revenue Officer. “The PartnerConnect program makes it easier for us to differentiate ourselves while working together with Zebra to give a performance edge to our front line of business.” The Zebra PartnerConnect program is designed to evolve the best of Zebra’s inclusive channel ecosystem, addressing the needs of distributors, resellers, solution partners, independent software vendors (ISVs), systems integrators (SIs), and technology alliance partners, providing opportunities for growth, and meeting customer and market demands. About S&H Systems S&H Systems, located in Arkansas and Tennessee, is a single-source, full-service systems integration company delivering dependable material handling systems, software and post-sale support. The company is known for quality material handling solutions, engineering and installations for warehouse and distribution centers, and recently reached its $200M Annual Sales mark. For more information, visit www.shsystems.com

JONESBORO, AR – March 29, 2023 – Jeff Roberts, Chief Revenue Officer of S&H Systems, is pleased to announce that new partner Dematic, has signed an agreement to provide conveyor and sortation solutions to S&H Systems. “This partnership brings additional material handling solution options to our product array, meeting the increasing client demands for conveying and sorting items at high rates while optimizing throughput and operational efficiencies,” Mr. Roberts explained. S&H Systems is known for delivering goods-to-person solutions that handle the increasingly diverse packaging and operational demands of the modern warehouse, focusing on modular, flexible and scalable solutions. Dematic, a leading global provider of intelligent automation, specializes in optimizing operational workflow for manufacturing, warehousing, and distribution customers. S&H Systems is the latest to join Dematic as an integrator partner, with the aim to advance innovation, bring value to customers, and achieve continued growth. “We look forward to our relationship with S&H Systems and supporting their ability to bring additional material handling options to the market,” says Scott Hinke, Director, Integrator Network Sales, Dematic, Americas. “They will be a valued extension of our integrator partners and we’re eager to help each other meet our shared business goals.” About S&H Systems S&H Systems, located in Arkansas and Tennessee, is a single-source, full-service systems integration company delivering dependable and efficient material handling systems, software and post-sale support since 2002. For more information about S&H Systems, visit shsystems.com or follow us on LinkedIn. About Dematic Dematic designs, builds, and supports intelligent automated solutions empowering and sustaining the future of commerce for its customers in manufacturing, warehousing, and distribution. With research and development engineering centers, manufacturing facilities, and service centers located in more than 35 countries, the Dematic global network of over 11,000 employees has helped achieve approximately 8,000 worldwide customer installations for some of the world’s leading brands. Headquartered in Atlanta, Dematic is a member of KION Group, one of the world’s leading suppliers of industrial trucks and supply chain solutions. Learn more at dematic.com. Jeff Roberts, Chief Revenue Officer 870-933-7346 jeffr@shsystems.com

RMS Omega Expands Technical and Managed Service Offering with the Acquisition of ScanOnline BALTIMORE, MD, January 2, 2024 – RMS Omega Technologies, a leading tracking technology and automated solutions provider, announced today the acquisition of ScanOnline, an innovative systems integrator and managed service provider based out of Charlotte, NC. This strategic move strengthens RMS Omega's position in the automated identification and data capture industry and expands its offerings with ScanOnline's complementary technology, services and expertise.ScanOnline will continue to operate as a distinct division within RMS Omega, retaining its brand identity under the leadership of Brian Graves as President, a longtime advocate and sales leader at ScanOnline. RMS Omega plans to align the companies' resources to complement both organizations' capabilities and enhance the strategic technology offerings and services provided to all customers. This structure allows both companies to leverage their respective strengths while fostering collaboration and innovation."ScanOnline has earned a well-deserved reputation for providing exceptional support and service to their customers," said Peter Vatenos, VP of Marketing & Principal, RMS Omega Technologies. "Their expertise and dedication to providing more than just hardware aligns perfectly with our values as a technology provider and systems integrator. We are thrilled to welcome them to the RMS Omega family."ScanOnline is well known for its remote managed services for enterprise devices and network support and its One Solution platform, including hardware, software, and support as-a-service. RMS Omega is a leader in developing advanced tracking technology solutions utilizing RFID, RTLS, barcode, and enterprise wireless technologies combined with signature services and ongoing support offerings. Over the past 20 years, both companies have leveraged solid partnerships with premier hardware, software, and supplies manufacturers to provide the best value to their customers.The acquisition reflects RMS Omega's ongoing investments in technical resources and commitment to providing superior service to its customers and partner communities while positioning ScanOnline for continued growth and success as a division of RMS Omega."What we have essentially accomplished by combining strategies with RMS Omega is to consolidate the financial, technical, and professional experience of both organizations. It is an exciting transitional moment for the combined history of both companies, leaving existing and prospective customers as the ultimate winners." – Brian Graves, President, ScanOnline.About RMS Omega TechnologiesRMS Omega is a technology solutions integrator with extensive experience developing strategic tracking and automation tools for healthcare, manufacturing, the supply chain, and field service industries. RMS Omega offers a vast portfolio of technology and professional services, including RFID, RTLS, barcode, data collection, wireless infrastructure, enterprise mobility applications, voice automation, location technology, and more throughout the United States and Canada. From the initial consultation to post-implementation optimization, RMS has the necessary resources and expertise to design, deploy, manage, and provide ongoing service for all our customers. With RMS Omega, organizations become empowered with the oversight and peace of mind that their data, inventory, assets, and people are always at the right place at the right time.About ScanOnlineScanOnline builds ecosystems of connected technologies to improve how warehouses, manufacturers, and the greater supply chain perform every day, by enhancing the effectiveness of daily operations & data collection management. ScanOnline unifies disparate systems, mobility solutions, network infrastructure, label printing and more, to help employees at all levels retain visibility of their business in motion, whether fixed or on-the-go. ScanOnline's supply chain workforce solutions improve the ability & speed of employees to perform their jobs at the point of work & collaborate in real-time.From project design to deployment, ScanOnline’s professional services team fields some of the finest talent in device management and network engineering in the Charlotte metro region. The ScanOnline Managed Services Group protects the life of the tech we offer, through 24/7/365 remote monitoring, security, and cyclical system maintenance.

BELTON, MO (May 29, 2026) – KPI Solutions (KPI), a leading supply chain consulting, software, systems integration, and automation supplier today announced that the company has been recognized in the Market Guide for Warehouse Automation Consultants and System Integrators, 2026 by Gartner.KPI Solutions is listed as a sample vendor for System Integrators, highlighting the company as providing a broad portfolio of services from planning and installation to ongoing maintenance, supporting every phase of the warehouse automation life cycle.In the report, Gartner states “With rising labor costs and shortages, automation is no longer just an option, it’s becoming essential, particularly for SMBs that cannot absorb high labor expenses. While large enterprises led early adoption, there is now a surge in demand from SMBs investing in flexible automation to boost efficiency and stay competitive. This shift is driven by the emergence of scalable, adaptable solutions tailored to the unique needs and budgets of smaller businesses.”KPI Solutions’ CCO, Roger Counihan said “This Gartner recognition is a testament to the hard work, focus and dedication of the entire KPI Solutions team, as we partner with our clients to deliver transformative automation implementations. Warehouse automation success isn’t just about technology—it’s about expertise and execution. We assess each client’s operation, design tailored solutions, and integrate the right technologies, powered by intelligent software, to optimize flow and efficiency.”Gartner, Market Guide for Warehouse Automation Consultants and System Integrators, 2026, By Abdil Tunca, Federica Stufano, 13 April 2026. GARTNER is a registered trademark and service mark of Gartner, Inc. and/or its affiliates in the U.S. and internationally and is used herein with permission. All rights reserved. Gartner does not endorse any vendor, product or service depicted in its research publications, and does not advise technology users to select only those vendors with the highest ratings or other designation. Gartner research publications consist of the opinions of Gartner’s research organization and should not be construed as statements of fact. Gartner disclaims all warranties, expressed or implied, with respect to this research, including any warranties of merchantability or fitness for a particular purpose.About KPI Solutions™KPI Solutions provides end-to-end supply chain services and automation to transform our clients’ distribution operations. We analyze, design, implement, and support flexible and scalable engineered solutions that optimize order fulfillment, build capacity, and reduce reliance on labor. Our data-driven operations strategy delivers resilient designs and our technology-neutral approach allows a blend of automated technologies for a customized solution. Comprehensive offerings include consulting, network strategy, engineered facility design, material handling systems integration, robotics, intelligent warehouse software, and lifetime services. Visit us at kpisolutions.com.ContactPatti SatterfieldSr. Director, Marketing & Business Developmentpatti.satterfield@kpisolutions.com

A System Integrator is a company that possesses the resources required to provide a full set of engineering services needed to take a project from the problem definition stage all the way through to implementation and system acceptance by the end user. In some cases, but not always, a company that defines itself as a system integrator may also manufacture equipment and controls. A system integrator will also assume financial responsibility for system performance. See also Consultant and/or Integrated Systems & Controls.

Consultants whose practice includes the areas of material handling and logistics possess varying degrees of technical expertise, ranging from business process advice and design to detailed engineering design services that lead to equipment and systems being bid and procured. Although a consulting firm may also perform system integration services, it is more the exception than the rule. See also Systems Integrator .
This is a paid advertisement. One of the main challenges in implementing new automation technologies is to do it safely and effectively. Currently, in manufacturing and warehouse environments, many companies see heavy lift truck traffic as a safety risk that requires a better solution. In this video, you will learn why RAMP, a systems integrator based in Waterloo, Ontario, chose to use Omron AMR technologies for handling solutions to help reduce those risks.

This session synthesizes key insights from two pivotal reports by STIQ and Interact Analysis, providing a comprehensive overview of the latest trends, economic impacts, and technological advancements in conveyors and sortation systems. Attendees will gain a detailed understanding of how shifts in e-commerce, changes in economic conditions, and innovations in technology are reshaping the future of warehouse operations and logistics. Learn about the strategic shifts towards optimizing existing facilities, the rise of mobile automation, and the expected growth trajectories in various global markets. This seminar is tailored for logistics professionals aiming to leverage these insights into actionable strategies for navigating the evolving landscape of intralogistics. ----- Is this on target or in the right direction regarding what it should be???

This is a paid advertisement. Unlock the full potential of Autonomous Mobile Robots (AMRs) by increasing efficiency and availability of each robot. The new Obstacle Detection System (ODS) software from ifm aims to reduce friction during development and deployment of AMRs across industrial environments. Solving the problems of floor segmentation and false positives, ODS solves for obstacle detection above and below the safety LiDAR, reduces unplanned stops and collisions, and shortens costly integration time.
This is a paid advertisement. Ensign Equipment offers the parcel handling industry the safest and most dynamic high-speed parcel unloader for materials transported in gaylords, carts, hampers, and many other container types. The Ensign Parcel Unloader is fully capable of discharging boxes, polybags, envelopes, and mixed materials of nearly any size and shape. Control configurations range from simple, operator required, manual controls to fully automated. Machines can be designed to integrate with existing or new conveyors and chutes to streamline package singulation as well as AGVs for operator free loading.

Discover the four main types of automation integrators and how each supports warehouse automation projects.

Whether exploring simple or full-scale integrated solutions, understanding when & where to implement automation is critical to your success.

Review these recommended safety best practices to keep personnel safe and injury-free while working around sorter and conveyor installations.

One of the key tools that can help warehouse and distribution centers perform better is warehouse execution systems software (WES).

Compact, heavy-duty axis with two carriages optimizes space requirements and cycle times of dynamic handling applications Linear axis can accommodate two masses weighing up to 385 kg each Can be individually configured as a single axis or as a part of a multi-axis system Suited for applications with high drive torques and short cycle timesBosch Rexroth is expanding its CKR series of compact modules with an innovative dual belt axis for dynamic handling with a total load capacity of up to 770 kg. The new CKR-280 heavy-duty axis combines the functions of two linear axes into one linear system. Two, independently driven carriages in a single frame enable dynamic applications with high drive torques and short cycle times. The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly and commissioning. The new solution can be utilized as a single axis or combined with other linear axes into a multi-axis system, with the option also to include a drive package.Whether in battery production, intralogistics or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads up to 385 kg each and drive torques up to 250 Nm.To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m. Bosch Rexroth can also deliver longer travel ranges on request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm. Depending on the requirements, a variety of travel profiles can be implemented independently.After its market launch, the CKR-280 heavy-duty axis will also be integrated into the e-tool chain as a new size for single-axis and multi-axis systems.For more information on Bosch Rexroth’s complete line of compact module solutions, please visit boschrexroth-us.com.About Bosch RexrothAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to preliminary figures, the company generated sales of 90.5 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which nearly 48,000 are software engineers.Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com

The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190

To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190
Tension Packaging & Automation is a global leader in complete packaging and automation solutions. Specializing in a wide variety of results-driven processes, we offer customers expertise in project design, machine development and software integration. Our broad support for automation includes manufacturing, installation, equipment, consumables, robotics and full life-cycle service and support.

The Hänel Lean-Lift as a high-speed shipping systemWhen it comes to tools, the experts at Productivity Inc. can provide customized solutions for the metalworking industry. In addition to consulting, customer care, service and maintenance,Productivity Inc. delivers tools and tool holders to customers throughout North America. Fast shipping from the company’s site in Minneapolis is supported by three Hänel Lean-Lifts® that are used to store more than 10,000 items.The Hänel vertical lifts are equipped with multifunction containers, making them ideal for automated small parts storage. Job orders are displayed directly on the HänelSoft® terminal and can be processed there.The high-speed version of the Hänel Lean-Lift® quickly brings stored items to the retrieval area on request.If the items needed for a particular order are located in various lift systems, picking performance can be boosted even more through parallel system operation.Thanks to digital compartment and sub-level indicators, even storage positions in very small configuration layout patterns can be identified easily. The combination of all these features ensures that orders are filled and shipped in record time – without errors.Orders are filled directly opposite the system access points, where they are also packed for shipping. Order confirmation is entered in the systems using barcode scanners. Another Hänel Lean-Lift® located in a different area of the warehouse is also integrated in the storage solution.Productivity Inc. quickly recognized the high quality of Hänel technology through the reliable performance delivered by the storage systems

Project BackgroundJD Logistics is a leading international logistics company offering Retail-as-a-Service, managing inventory and fulfilling e-commerce orders on behalf of their customers. Their order fulfillment facility located in Fontana, California, was growing quickly and to maintain the industry leading service their customers have come to rely on, JD Logistics once again turned to Hai Robotics.In 2021 JD Logistics’ California location upgraded their manual processes by implementing Hai Robotics’ Autonomous Case-handling Robotic (ACR) Automated Storage and Retrieval System (ASRS) to speed up order fulfillment, increase storage density, increase efficiencies, and improve inventory management.The SolutionAll shelving and totes were standard non-precision assets that are readily available on the market. This allowed the system to both be designed to best support the facility’s needs and avoid unnecessary costs. These ACRs are intelligent enough to work in real-world environments. The robots needed only standard configuration typical for all installations so robotic grippers match the tote size selected for the shelves.Hai Robotics’ ACRs seamlessly integrated via a flexible interface communication layer with JD Logistics’ existing WMS system, helping to minimize the adjustment period to the new workflows and integration time.Throughput and Efficiency Picking efficiency improved to 100% accuracy Daily order fulfillment improved 42% — at just a third of the system’s maximum performance capacityFlexibility During Black Friday Week, JD Logistics successfully fulfilled 118%+ more orders over the normal weekly rate — with the same ASRS and no additional temp-staffing That’s nearly 175% more throughput JD Logistics was able to fulfill during the busiest time of yearLabor Training has been significantly reduced from about 2 weeks to 2 days Employees previously walking 10+ miles a day now pick in ergonomic, operator friendly workstationsDensity Storage height grew from ~5 feet to 17 feet — an increase of 240% vertical storage Using the same storage footprint, the number of unique SKUs increased 43% with room to grow
