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MHI is the largest U.S. material handling & logistics association representing the leading providers of material handling & logistics solutions. Solutions that make the supply chain work. MHI members are material handling and logistics equipment, systems and software manufacturers; consultants; systems integrators and simulators; third party logistics providers and publishers. MHI provides educational, business development, networking and solution sourcing opportunities for its member companies and for the larger community of manufacturing, distribution, logistics and supply chain professionals.
Headquartered in Waukesha, WI, with additional manufacturing operations in Goodyear, AZ, Wildeck, Inc. is a member of MHI (Material Handling Industry Association), MHEDA (Material Handling Equipment Distributors Association), FMA (Fabricators & Manufacturers Association, International) and the NAEC (National Association of Elevator Contractors). Wildeck is a leading manufacturer of structural steel mezzanine platforms, manual and automated vertical lifts (VRCs), rideable material lifts (RMLs) and safety guarding products in North America. A complete line of industrial rolling ladders, custom-designed work platforms and other high access products are also available for the aviation assembly and aircraft maintenance industries. Wildeck products improve supply chain productivity and provide additional capacity, efficiency and safety in manufacturing plants, warehouses, distribution centers, third party logistics operations, automobile dealerships, retail backrooms and more.
Kenco Logistic Services, is one of the largest privately-held, family-owned third party logistics providers in the US. For over 60 years, we have provided complex supply chain solutions to Fortune 500 companies in the areas of warehousing and distribution, transportation services, technology solutions, real estate management, and material handling equipment/services.
Top Hat Engineering is a hardware agnostic systems integrator specializing in distribution, fulfillment, manufacturing, and third party logistics. Top Hat developed and owns the first and only Warehouse Optimization System (WOS), ClarityWOS, which couples several disparate systems into one overarching platform. This software suite encompasses five separate modules: Clear Flow (intelligent task distribution), Clear Gear (WCS), Clear Slot (inventory management), Clear Team (labor management), Clear Pick (picking software / tools). This package was built to utilize machine learning for advanced automation without the need for human interference to continuously optimize the building metrics. Top Hat Engineering brings a unique perspective when evaluating systems and opportunities, as the majority of the team comes from an end user / operator role. Most customers are recognizing labor costs reduction up to 50% annually, 90% reduction in missed critical pull times.

Third Party Logistics, or 3PL is a business arrangement whereby logistics services, often including warehousing, are contracted to an independent business that specializes in such services and is not connected through direct ownership to the producer or factory requiring the service. See also, Supply Chain, Supply Chain Management, Logistics and Material Handling. Note that all of referenced terms are highly interrelated and their definitions are frequently intermingled.

Material Handling is the movement, storage, control and protection of materials, goods and products throughout the process of manufacturing, distribution, consumption and disposal. The focus is on the methods, mechanical equipment, systems and related controls used to achieve these functions. See also, Supply Chain, Supply Chain Management, Logistics and Third Party Logistics. Note that all of referenced terms are highly interrelated and their definitions are frequently intermingled.

The organization, integration and utilization of the resources and transportation infrastructure needed to achieve the efficient flow of materials and information over the entire supply chain, or within selected subsystems. See also, Supply Chain, Supply Chain Management, Material Handling, and Third Party Logistics. Note that all of referenced terms are highly interrelated and their definitions are frequently intermingled.

The supply chain consists of the physical and communication paths connecting multiple, interrelated businesses. Material, goods, products and information flow through these paths from their points of origin or source (often viewed as beginning with raw material) to the final end consumer. This flow is sometimes extended to include the eventual disposal, recycling or return of goods. See also, Supply Chain Management, Logistics , Material Handling, and Third Party Logistics. Note that all of referenced terms are highly interrelated and their definitions are frequently intermingled.

Article from MHI Solutions Magazine The third-party logistics (3PL) industry is a complex and varied one that includes...

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If you’ve been investigating robots & have determined their addition is justified, you are ready for the next step in your journey.

In this cautionary tale from MHI’s Solutions Community, learn why it’s important to learn the limits of all systems and structures in the building.

ATLANTA – Feb. 6, 2024 — Canadian logistics company Groupe Robert opened a new Quebec distribution center in partnership with Dematic. The facility features one of the tallest Dematic Automated Storage and Retrieval Systems (AS/RS) for a third-party logistics (3PL) facility in Canada, with 130-foot-tall cranes that support fulfillment of fresh and frozen products from high-density cold storage. The solution makes Groupe Robert the first 3PL provider in Quebec with an automated warehouse for both fresh and frozen foods. “We are incredibly excited about how this distribution center will serve Quebec’s entire agri-food industry and enhance supply chain efficiency,” says Michel Robert, president and CEO of Groupe Robert. “We have a unique opportunity, in partnership with Dematic, to establish the warehouse as a base of operations for manufacturers looking to store and redistribute their products throughout North America. This facility is a symbol of our dedication to pushing boundaries, fostering growth and delivering unparalleled service to our customers.” The facility’s AS/RS boasts a high-storage capacity of 60,000 pallets — 30,000 in fresh temperatures and 30,000 in frozen — and features a high-performance carbon dioxide refrigeration system and a low-oxygen system to manage fire hazards. Groupe Robert is committed to business practices that prioritize sustainability, such as solar panels and a rainwater collection system. The facility’s heat recovery system uses heat generated by the refrigeration equipment to warm the distribution center’s interior and melt snow. “We are immensely proud to collaborate with Groupe Robert on such a tremendous project and to help them reach new heights in meeting their customer needs,” says Mike Larsson, president, Dematic, KION group executive board member. “Our strategic partnership reinforces our commitment to leading technological innovation in the food and beverage industry at large. Serving as a trusted partner in the opening of this Groupe Robert facility marks a new era of efficiency in service for their community.” The project successfully completed in December 2023. For more information about Dematic, visit dematic.com or follow us on LinkedIn, Facebook, and X. About Dematic Dematic designs, builds, and supports intelligent automated solutions empowering and sustaining the future of commerce for its customers in manufacturing, warehousing, and distribution. With research and development engineering centers, manufacturing facilities, and service centers located in more than 35 countries, the Dematic global network of over 11,000 employees has helped achieve successful customer installations for some of the world’s leading brands. Headquartered in Atlanta, Dematic is a member of KION Group, one of the world’s leading suppliers of industrial trucks and supply chain solutions. About Groupe Robert Founded in 1946, Groupe Robert has since become a leader in supply chain management in North America. The company's 3,200 employees are the cornerstone of its success – a success built on extensive knowledge and experience in logistics, distribution, warehousing, and transportation solutions. Groupe Robert operates more than 41 distribution centres, including 326,000 m² of warehouse space in Canada. The company has recognized expertise in warehouse logistics management, particularly in the aerospace manufacturing industry in Mirabel, and controls 100,000 m² of warehouse space in the Mirabel area. Contact Mandi Baronas Senior Manager, Marketing Communications mandi.baronas@dematic.com dematic.com

COLUMBUS, OH (Jan. 5, 2023) -- Hy-Tek Holdings (Hy-Tek), a portfolio company of Dunes Point Capital, LP (DPC), has acquired Winchester Industrial Controls LLC (“Winchester”). Winchester, located in Bristol, CT, is a provider of control systems and installation for automated material handling systems. Hy-Tek, doing business as Hy-Tek Intralogistics, is a material handling automation integrator serving clients in diverse end-markets and applications, including ecommerce, third-party logistics, and parcel. The acquisition was announced by Hy-Tek’s CEO, Sam Grooms. “Hy-Tek’s acquisition of Winchester Controls broadens our offerings as the predominant player in material handling. With the addition of Winchester Industrial Controls’ highly experienced team, Hy-Tek further enhances its ability to execute concurrent large-scale projects in support of our enterprise logistics platform, ” said Grooms. About DPC DPC is a family office and private investment firm pursuing control investments in companies operating in the general industrial and business services sectors. DPC targets companies with enterprise values of up to $1 billion. For more information, please visit www.dunespointcapital.com. About Hy-Tek Intralogistics Headquartered in Columbus, OH, Hy-Tek is a material handling automation technology integrator serving clients in diverse end-markets and applications, including e-commerce, third-party logistics, and parcel. Hy-Tek was established as a combination of Hy-Tek Material Handling, WorldSource, BP Controls, Fascor, LCS, Johnson Stevens Consulting, AHS, and Winchester Controls. Together, they operate as Hy-Tek Intralogistics. Hy-Tek is the premier single-source provider of material handling solutions for a wide range of industries, including manufacturing, distribution, retail, construction, food, electronics, and automotive. Since 1963, Hy-Tek and its best-in-class industry partners—including manufacturers of industrial equipment; conveyor systems; automated storage and retrieval systems; rack and shelving—have provided customers large and small with turnkey solutions. From customized one-of-a-kind handling and storage systems to pre-assembled buildings and off-the-shelf products—Hy-Tek’s experienced engineering, sales, operations, and project management professionals partner with customers to help enhance productivity, streamline processes, and boost profitability. With over 650 employees, Hy-Tek serves customers in the United States, Canada, and Mexico from offices in Georgia, Illinois, Kentucky, New Jersey, Ohio, Pennsylvania, Connecticut, and Tennessee. For more information, visit www.hy-tek.com. About Winchester Industrial Controls Located in Bristol CT, Winchester Industrial Controls designs, engineers, and integrates controls systems and software for warehouse automation applications. Winchester Industrial Controls further facilitates the success of its clients with (UL) panel fabrication, electrical installation, and dedicated support. Winchester Industrial Controls employs approximately 30 people to serve clients in North America. For more information, visit www.winchestercontrols.com.

Joint solution promises to unify operations for sellers and 3PLs so they can support more channels.CHICAGO, Ill., JUNE 5, 2024 — Logiwa Inc., a leading cloud based Fulfillment Management System (FMS) for high-volume fulfillment businesses, and Pipe17, a pioneer in ecommerce integration solutions, announce their strategic and technological partnership aimed at streamlining ecommerce operations for sellers and third-party logistics providers (3PLs).The partnership announces the availability of a joint solution designed to enable seamless integration of Logiwa’s FMS, Logiwa IO, into ecommerce businesses and 3PLs. This solution empowers users to efficiently scale up their selling efforts by expanding their selling channels and better aligning their ERP and financial operations.Traditionally, integrating a Warehouse Management Systems (WMS) with selling channels and ERPs was a complicated and expensive process, often taking months to complete. However, with this joint solution offered by Logiwa and Pipe17, ecommerce businesses and 3PLs can integrate Logiwa IO FMS seamlessly and affordably, in a fraction of the time previously required.Pipe17’s unique hub and spoke architecture allows Logiwa users to connect with any existing Pipe17 connection effortlessly without involving developers. Moreover, businesses can swiftly expand their selling channels, such as TikTok Shop, leveraging the rapid integration capabilities provided by this partnership. Logiwa customers can also harness Pipe17's automation features, including order routing, to address complex business requirements efficiently."We are thrilled to be partnering with Logiwa on this solution. Sellers and 3PLs understand the value of unifying their Logiwa FMS with their selling and back office but have been put off by the cost and complexity,” said Mo Afshar, Founder and CEO of Pipe17. “With this new solution, they can now realize the full value of their investment in Logiwa faster than they ever thought possible.""We are excited to join forces with Pipe17 to deliver a groundbreaking solution that simplifies the integration process for our customers,” said Erhan Musaoglu, Founder & CEO of Logiwa. “With Pipe17's strong ecommerce integration, our customers can now easily connect systems and expand operations quickly and confidently."Gain deeper insights into the functionality of our collaborative solution by securing your spot for our partner webinar on June 27th at 1 p.m. CT. Don't miss out—secure your spot now.About LogiwaLogiwa is a leader in cloud-native AI-driven fulfillment technology, revolutionizing high-volume fulfillment for fulfillment networks, direct-to-consumer brands, and third-party logistics (3PLs). Our flagship product, Logiwa IO, is an advanced Fulfillment Management System (FMS) designed to scale operations in the digital era. Logiwa elevates digital warehousing to new heights, ensuring dynamic and efficient fulfillment processes. Our commitment to AI-driven technology, combined with a focus on customer-centricity, equips businesses to adeptly navigate and excel in rapidly changing market landscapes. Discover the future of smart fulfillment and how you can fulfill brilliantly with Logiwa WMS at logiwa.com.About Pipe17About Pipe17 Inc.Pipe17 Inc. provides Ecommerce Order Operations solutions for modern merchants and fulfillment service providers. Based in Seattle, Pipe17 is the fast and easy way to make omnichannel order flows touchless and cost-efficient, from order to inventory to fulfillment across DTC, B2B and Retail. Pipe17 is the only ecommerce order ops solution that combines rapid deployment, seamless orders-to-anywhere automation, real-time visibility, and elastic scale. Learn more at Pipe17.com.

To support continued growth and innovation in the supply chain industry, MHI has released its 2025 Membership Directory and Reference Guide, now available in a digital format. This annual publication highlights MHI’s 1,000+ member companies, who are the leading suppliers of material handling and supply chain equipment and system and technology solutions. It serves as a comprehensive resource for professionals seeking trusted partners, technologies, and services.The Directory includes detailed listings for each MHI member company, including contact information and product and service categories. Readers can easily identify solution providers in categories such as automation, robotics, storage systems, software, third party logistics, and more.Beyond member listings, the guide also features the range of resources that MHI offers to the supply chain community. These include the award-winning MODEX and ProMat exhibitions, the MHI Industry Groups, the Workforce Expansion Program, and educational opportunities from the Warehousing and Education Research Council (WERC).Whether you're looking for new suppliers or educational resources, download the 2025 Membership Directory and Reference Guide.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, workforce solution providers, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers, and the industry as a whole through programming and events. The association produces the ProMat and MODEX expositions that showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. The Warehousing Education and Research Council (WERC) is a division of MHI and provides education and research to the warehousing, distribution, and logistics community.

This is a paid advertisement. As the largest U.S. ecommerce food service equipment and supplies dealer, WebstaurantStore.com’s mission is to offer busy food and hospitality professionals superior service, fast shipping and the best selection and prices. Faced with continued growth and a diverse order profile, WebstaurantStore chose Sparck’s right-size automated packaging solution for efficient order boxing that is 7X faster than manual packing. Today, they have 9 total CVP Impacks installed across the US. Watch the full story now:

A leading clothes retailer previously managed logistics through a third party logistics provider but for strategic reasons, decided to manage the supply to their stores in-house. To simplify and improve efficiency of the flow of goods into the 360 stores the company decided to invest in their own distribution center.

To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190

The Protective Guarding Manufacturers Association (ProGMA) has published a blog to supplement its latest video on safety at pick modules. The video can be viewed at mhi.org/progma/videos.Here at ProGMA, we have produced a series of educational videos on protective guarding equipment in the material handling industry. ProGMA members provide fixed protective guarding products to protect personnel, equipment, and inventory in industrial facilities. A variety of such items are designed for installation at pick modules, which are multi-level structures typically constructed out of pallet rack that allow multiple pallets of product to be stored, broken down, picked, and packaged into specific orders for shipping.Our video is targeted at end users, system integrators, material handling warehouse design consultants / engineers, distributors, and safety professionals in manufacturing and distribution centers in the material handling industry, as well as students studying the sector. Many household and industrial goods we interact with every day were once stored or passed through a pick module. At the distribution centers of companies like CVS Pharmacy and Rite Aid Corporation, for example, goods are stored before being repackaged and shipped to individual stores.As the 2:23min-long video says at the outset, pick modules can have several elevated levels of materials that are handled by both automation and personnel. Although everything in the material handling industry is becoming more automated, separation of full stored cases into smaller, individual shipments is still being completed manually. The size of pick modules has been increasing over the years; in the past, you may have seen a floor plus one level system, then a floor plus two levels, and now it is not uncommon to see three or even four elevated levels. This increases potential hazards.As the video continues, it is of paramount importance that proper guarding is used from the ground up to protect structures, the product they hold and, most importantly, the people working within and around them. Rack upright columns can be difficult to replace and costly to repair because often the area has to be closed off, product has to be removed, and multiple sections need to be disassembled. These components are all dependent upon one another, so if one part fails, the entire system can fail.The video highlights three “easy and affordable” solutions: Free-standing pallet rack column protectors Post cushions Bumper guardsHowever, ProGMA members offer a variety of products for ground-level protection including guardrails, bumper guards, column protectors, bollards, rack guards, and product containment enclosures (i.e., wire mesh or netting); and for upper-level protection, such as side and back product containment enclosures (wire mesh or netting) to prevent products from falling below.What does ANSI say?The video continues, and quotes American National Standards Institute (ANSI) 6.4.3, which states that “…any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift or leave an unprotected opening in the guarding are not acceptable.”However, it is important to note that there are many mezzanines that were installed before the ANSI standards were created that used more conventional gates, such as removable, sliding, or swinging systems—and that is the same for pick modules. Systems can be retrofitted to achieve conformity with current standardization. There is no grandfather clause for ANSI (or OSHA) so all systems whether new or old should follow their guidelines. Note that many of the protective guarding products found in the video and on the ProGMA site are easily retrofittable to these older systems.As the video stresses, only dual-gate systems should be used. The same gates used on a pick module are also the preferred method for securing all elevated pallet drop areas whether they are in pick modules, on mezzanines, or on elevated work platforms such as storage or production / blending areas. The ANSI standards that recommended the use of dual-gate systems were written specifically for elevated work platforms and since a pick module is a type of elevated work platform that should be applied.The video demonstrates how a dual-gate system uses two counterbalanced and interconnected gates that are configured so when the first gate at the ledge is open, the second gate behind the pallet is closed. Fixed guarding on the sides—often the frame of the pallet rack in a pick module—prevents access into the side of the areas. This allows material to be loaded into the area while keeping employees a safe distance from the ledge and the material. When the rear / operator gate is opened, the ledge gate automatically closes, maintaining a barrier at the ledge while the pallet is accessed and picked. This creates what ProGMA calls a controlled-access area so there is always a barrier between the worker and the ledge.For information, ProGMA members that manufacture such solutions include Mezzanine Safeti-Gates Inc., Wildeck, and Heartland Engineered Products. Although companies still provide swing gates for pallet drop areas where a single pallet is loaded and staged, they are not an acceptable solution according to ANSI and could potentially create a situation where they are in violation of OSHA code.A self-closing swing gate, also featured in the video, should only be used when integrated with pallet flow lanes where multiple pallets are loaded into the system. The pallet flow lanes are pitched so the pallet rolls into the storage area. This allows the gate to immediately close once the pallet is loaded. By comparison, when used for a single pallet position without flow rails, the staged pallet would hold the swinging gate open, preventing it from closing.For securing multiple deep pallet flow lanes, a dual-gate system is the preferred safety method because not only does it make sure a barrier is in place all times for fall protection, but it also keeps people out of the pallet flow lanes when pallets are being loaded. The two types of incidents we see in these areas are falls from the ledges and pallets being pushed into the legs of employees who have entered the lane. Only the dual-gate system keeps people out of the lanes when the lane is being loaded. The self-closing swing gate, however, does secure the ledge for fall protection.Hand in gloveOftentimes, a safety aspect can be used to increase productivity. For example, the self-closing swinging gate on pallet flow lanes will allow pallets to be quickly loaded into the system. Any time the lift truck operator wants to load a pallet into the area, they just push the pallet through the swinging gates. The dual-gate system has the potential of the gates being in the incorrect position for loading, meaning that the ledge gate is closed when the lift truck is trying to replenish pallets into the area. So they can go to load but a barrier is in place preventing them from doing so.A user can power operate these gates for remote operation but often this isn’t feasible due to the number of areas. Manual operation can actually create a safer and faster environment. The position of the gates in a dual-gate system can be used as a signal between the picker up on the platform and the lift truck operator below. In other words, when the ledge gate is closed that means the picker is picking from the pallets or the area doesn’t need to be replenished.When the picker has finished in that bay or when they notice the pallets need to be replenished in that bay, they just manually close the gate near them, which opens up the ledge gate. Now the lift truck operator can look up and see which areas are safe and ready to be replenished. This is an example of a safety system helping communications among the different workers.In conclusion, it’s evident that, despite automation, people remain at the center of activity in and around pick modules. ProGMA and its members are a one-stop-shop for leading safety solutions, whether it be for preventing hazards associated with falling boxes, product, or workers; or structural protection of the system itself from impact. As the video serves to reiterate, even in automated systems there are still people moving around the facility, either on ground level or on the elevated levels. Even if people are not used for the picking of material, there are areas where empty pallets or totes are removed that need to be guarded.The product-centric video doesn’t feature specific brands, but free-standing pallet rack column protectors, post cushions, and bumper guards are available from ProGMA members including Adrian’s Safety Solutions, A-Safe USA, Bluff Manufacturing, Boplan, DamoTech, Folding Guard, Husky Rack & Wire, Heartland Engineered Products, Jesco, McCue, Slowstop Guarding, SpaceGuard Products, Steel King, Troax, VisiPlas, Wildeck, and WireCrafters.Costs range from inexpensive, light-duty products to more expensive, heavy-duty solutions. Importantly, talking with the manufacturer about the application will help source the right product/s for the facility. No two pick modules or applications are completely alike and that’s what the member companies of the ProGMA are here to help with.The ProGMA website—mhi.org/progma—features details of 22 member companies and hundreds of solutions to help companies with older systems find protective guarding solutions to update / upgrade their pick module system.See the latest video and others in the series at mhi.org/progma/videosShould you be using a ProGMA member to enhance the safety and productivity of your pick modules?About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at mhi.org/progma.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.Contact for editorial enquiries: Ashley Skidmore, askidmore@mhi.org or 704-676-1190
