Copyright MHI © 2025 | All Rights Reserved
Founded in 1933, The Monorail Manufacturers Association, Inc. (MMA) is an independent incorporated trade association affiliated with the Material Handling Industry. MMA Members produce the preponderance of patented and enclosed track underhung cranes and monorail systems. MMA operates through committees with programs and policies reviewed and adopted by the membership with representation from each member company. Its many activities include an active engineering committee. MMA is represented on a number of standards developing committees and actively supports the development and certification of safety standards by the ANSI consensus method. Mission To promote the safe application and operation of Workstation cranes, Underhung Cranes, and Monorails for overhead lifting. Vision To be the industry’s leading resource for Workstation cranes, Patented track Cranes, and Monorails. What is the value of membership in the Monorail Manufacturers Association (MMA)? Market Intelligence Information: Unit and volume statistics program Market forecasts and economic indicator monitoring Industry forecasts Geographic product distribution and planning data, workshops Channel partner planning workshops Trend monitoring Planning and forecasting tools, workshops Business planning community Members Professional Development Leadership development Multi-topic educational series Networking throughout the industry Peer to peer interaction Promotion of the Safe Use of our Products Development of product standards Best Practices for product usage Development of maintenance and service inspection manuals Development of proper hoist usage documents OSHA Alliance program with OSHA to promote safety Tip and Fact Sheets for OSHA distribution MMA Members are recognized as the Market’s Leaders: MMA Members: Are Speakers and Education Subject Experts Provide Engineering Specification and Standards Input Publish a Compendium of Product Standards Increased Exposure to Customers Web-based Case Studies provide Market Solutions to Users MHI Website channels customers to MMA members MMA Certified Program increases Product Value Why should your company join and participate in MMA? Participation in MMA will: Increase your business levels Increase your exposure in the marketplace Develop your employees Help your corporate decision-making Increase safe usage of your products Position your company as one of the leaders in the industry What is the Commitment to Join? MHI Annual Dues $2,000 MHI Industry Group Fee $2,450 MMA Annual Dues of $2,500 Initiation fee $500 (one time fee) Attend the Spring and Fall Membership Meetings Active Meeting participation Contribute effort to support the Association’s objectives Provide Statistical Reporting Additional Benefits of Becoming an MHI Member Trade Exhibition Participation Membership Meetings with Educational sessions Networking across the Material handling Industry Exposure on www.mhi.org via your company’s microsite MHEM Economic Forecast produced quarterly Please click here to learn more: MHI Membership Value Statement to MMA Customers MMA Members: Are recognized as the Leaders in the design, manufacturing, and supply of Workstation Cranes and Patented Track Systems. Engage in the development of ANSI technical specifications that promote consistent design, manufacturing and installation of their products. Collaborate with OSHA through the OSHA Alliance programs to promote the safe use of their products. Have extensive experience in many applications and can solve your material handling problems. Are subject matter experts in the industry.
The Hoist Manufacturers Institute, Inc. (HMI) is an independent trade association affiliated with the Material Handling Industry. HMI’s history starts in 1917 with the Electric Hoist Manufacture’s Association which was dissolved and replaced by the Hoist Manufacturer’s Association in 1956. During this time, hoist performance standards were created. In 1971, these performance standards were published under the Hoist Manufactures Institute name and were the source material for the current ASME Hoist Performance Standards. HMI is a voluntary association which was incorporated as the Hoist Manufacturers Institute, Inc. in 1968. Member companies are the leading suppliers of hoist equipment (hand chain hoists, lever hoists, trolleys, air chain hoists, air wire rope hoists, electric chain hoists and electric wire rope hoists) in North America and continue to be the source advocating hoist safety and performance. Mission To deliver exceptional value to members and industry associates by advocating safety, and providing education and market intelligence for the hoist industry. Vision HMI is recognized as the leading authority and the principal resource in the hoist industry. What is the value of membership in the Hoist Manufacturers Institute (HMI)? Improved Market Intelligence Information: Unit and volume statistics program Market forecasts and economic indicator monitoring Industry forecasts Geographic product distribution and planning data, workshops Channel partner planning workshops Trend monitoring Planning and forecasting tools, workshops Business planning community Members’ Professional Development: Leadership development Multi-topic educational series Networking throughout the industry Peer to peer interaction Promoting the Safe Use of our Products: Best Practices for product usage Development of maintenance and service inspection manuals Development of proper product usage documents CMH Alliance program promotes safety Tip and Fact Sheets for OSHA distribution HMI Members are recognized as the Market’s Leaders: HMI Members: Are Speakers and Education Subject Experts Provide Engineering Specification and Standards Input Publish a Compendium of Product Standards Increased Exposure to Customers: Web-based Case Studies provide Market Solutions to Users. MHI Website channels customers to HMI members. HMI Certified Program increases Product Value. The Overhead Alliance promotes overhead lifting technologies. Participation in HMI can increase your business levels, increase your exposure in the marketplace, develop your employees, help your corporate decision-making, increase safe usage of your products, and position you as one of the leaders in the hoist industry.
Riverstone Infotech is a global provider of Design Services and Technology Solutions, serving various industries including Material Handling. Riverstone’s Design Services cover advanced visualization and modeling tasks such as 3D model creation, simulations, virtual reality renders, and walkthroughs. These are powered by tools like AutoCAD, Revit, SolidWorks, and FlexSim, enabling immersive and detailed design experiences. In the area of Technology Solutions, Riverstone offers a broad suite of services including ERP systems integration, design and process automation, document intelligence, and custom-built B2B/B2C platforms. They also deliver solutions for inventory management, product information systems, and digital asset management. Founded in 2001, Riverstone has grown into an international team of nearly 300 professionals—including design engineers, software developers, architects, and project and delivery managers—located across the U.S., Canada, U.K., and India.
FORTNA partners with the world’s leading brands to transform omnichannel and parcel distribution operations. Known world-wide for enabling companies to keep pace with digital disruption and growth objectives, we design and deliver solutions, powered by intelligent software, to optimize fast, accurate and cost-effective order fulfillment and last mile delivery. Our people, innovative approach and proprietary algorithms and tools ensure optimal operations design and material and information flow. We deliver exceptional value every day to our customers with comprehensive services and products including network strategy, distribution center operational design and implementation, material handling automated equipment, robotics and a comprehensive suite of lifecycle services. Visit https://www.FORTNA.com/.
Piab offers a diverse range of products designed to meet the specific needs of the logistics and warehousing markets. From vacuum grippers and suction cups to robot grippers, Piab's solutions are all about improving operational efficiency, safety, and productivity. With Piab's innovative products, logistics and warehousing companies can stay ahead of the curve, meeting the growing demands of today's fast-paced, high-demand market. One of Piab's flagship products for the logistics and warehousing industry is the Kenos® range of vacuum grippers, capable of handling a wide range of items, from small components to large boxes. Tthe MX series of DURAFLEX® suction cups are perfect for high-speed picking, packing, and palletizing applications, offering excellent grip and leaving no marks on the handled items. Piab also offers a range of End of Arm Tooling (EOAT) for robot automation and efficiency in logistics and warehousing operations.
Ballymore Safety Products manufactures and sells rolling safety ladders, merchandise and personnel lifts, material handling, and other safety equipment. We offer standard and custom elevation products. We also have certified safety professionals and tools available, to evaluate and solve your ergonomic safety challenges.
Motors increase efficiency and reduce commissioning time with fully configured solutions for Rexroth’s compact SMS linear modulesSolutions for handling small parts must be compact, cost-effective, and quick to implement. Bosch Rexroth’s space-optimized SMS screw-driven small modules, which are available from stock, now have fully configured drive and connection elements. New high-performance stepping motors with integrated drive controllers significantly shorten commissioning thanks to pre-parameterization, which is carried out without any additional tools using the onboard controller. A multi-Ethernet interface with an EtherCAT communication profile provides the necessary connectivity and with the ctrlX CORE open control platform, Bosch Rexroth also provides users with a suitable control solution as an option.Building on the compact SMS linear modules in sizes 30 to 120, Bosch Rexroth continues to expand its wide range of products with configured motors, attachment options, and connection technology. These solutions are ideal for small parts handling in automotive, electronics, consumer goods, medical technology, or 3D printing. Users can implement both linear single-axis systems and multi-axis solutions for handling small parts flexibly, easily, quickly, and economically. The electromechanical single axes SMS are a cost-effective and energy-efficient alternative to pneumatic solutions.Further information: www.boschrexroth.com/small-modulesAbout Bosch Rexroth CorporationAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 418,000 associates worldwide (as of December 31, 2024). The company generated sales of 90.3 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 490 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 87,000 associates in research and development.Additional information is available online at www.bosch.us, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com
Compact, heavy-duty axis with two carriages optimizes space requirements and cycle times of dynamic handling applications Linear axis can accommodate two masses weighing up to 385 kg each Can be individually configured as a single axis or as a part of a multi-axis system Suited for applications with high drive torques and short cycle timesBosch Rexroth is expanding its CKR series of compact modules with an innovative dual belt axis for dynamic handling with a total load capacity of up to 770 kg. The new CKR-280 heavy-duty axis combines the functions of two linear axes into one linear system. Two, independently driven carriages in a single frame enable dynamic applications with high drive torques and short cycle times. The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly and commissioning. The new solution can be utilized as a single axis or combined with other linear axes into a multi-axis system, with the option also to include a drive package.Whether in battery production, intralogistics or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads up to 385 kg each and drive torques up to 250 Nm.To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m. Bosch Rexroth can also deliver longer travel ranges on request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm. Depending on the requirements, a variety of travel profiles can be implemented independently.After its market launch, the CKR-280 heavy-duty axis will also be integrated into the e-tool chain as a new size for single-axis and multi-axis systems.For more information on Bosch Rexroth’s complete line of compact module solutions, please visit boschrexroth-us.com.About Bosch RexrothAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to preliminary figures, the company generated sales of 90.5 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which nearly 48,000 are software engineers.Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com
The Rack Manufacturers Institute (RMI) is proud to announce the return of its annual RMI Education Summit, taking place September 16–17, 2025, at the MHI headquarters in Charlotte, NC. This long-standing event continues to serve as a vital platform for education, collaboration, and professional development within the rack manufacturing industry.The RMI Education Summit serves as a cornerstone for knowledge-sharing and industry engagement, offering a comprehensive curriculum designed to equip attendees with essential insights and technical expertise. This year’s agenda includes a robust lineup of topics: RMI Basics, Resources, and Opportunities for Involvement Engineering Specifics and Fundamentals Calculations Rack Testing Basics Rack Design Considerations for ASRS Technologies Cantilever Code Storage Rack DeckingAs a member of the RMI Education Committee, I’m excited to see our plans for this summit come together. We’re aiming to give attendees practical tools and a deeper understanding of our industry’s best practices. This is a great opportunity to learn, connect, and build confidence in the work we do." - Nancy Fateen, Seizmic Inc.Whether you're new to the industry or looking to deepen your technical understanding, the RMI Education Summit offers valuable insights and practical takeaways that can be applied immediately in the field.Registration details and the full agenda will be announced soon. For more information, please visit the RMI Education Summit website.For more information about MHI Industry Groups, please visit mhi.org/industrygroups. To learn more about RMI, please visit mhi.org/rmi or contact Anna Teter at ateter@mhi.org.About RMIRMI – Rack Manufacturers Institute Formed in 1958, the Rack Manufacturers Institute, Inc. (RMI) consists of members are the industry’s leading suppliers of Industrial Steel Storage Racks and Related Structural Systems. They supply industrial rack solutions worldwide and in virtually every major manufacturing and distribution sector. Member companies aim to promote the safe and effective use of industrial steel storage racks and related storage and handling systems. About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. The Warehousing Education and Research Council (WERC) is a division of MHI and provides education and research to the warehousing, distribution, and logistics community.
At the 2025 MHI Spring Meeting, the Automated Storage and Retrieval Systems (ASRS) Industry Group proudly introduced its latest initiative: the ASRS Roadmap — a dynamic, user-focused resource designed to guide organizations through the journey of evaluating and implementing ASRS solutions.The ASRS Roadmap is a comprehensive, evolving tool that supports users at every stage of their decision-making process — from initial discovery to building a business case. It consolidates years of ASRS expertise and content into one accessible platform, featuring: Whitepapers – In-depth insight Blogs – Trends and use cases Guides – Planning and ROI strategies Presentations – Ready-to-share resources Videos – Visual learning toolsWhy does it matter? Well, the ASRS Roadmap cuts through the noise with credible, unbiased information that empowers both operators and executives to make faster, better-informed decisions, promote best practices across the industry, and stay aligned with evolving market needs.“We are excited to bring this to the market, and the help it will provide companies. This is a tool that will help people independently research ASRS solutions so when they determine this kind of technology could be right for their operations, they will be more empowered when they engage with suppliers.” - Rebecca Lennartz, Hai Robotics, member company of MHI and ASRS Industry Group.The ASRS Roadmap is available now on the ASRS microsite at www.mhi.org/asrsroadmap.For more information about MHI Industry Groups, please visit mhi.org/industrygroups. To learn more about ASRS, please visit mhi.org/asrs or contact Anna Teter at ateter@mhi.org.About ASRSASRS (Automated Storage & Retrieval Systems) members are the industry’s leading suppliers of automated storage/retrieval systems. They supply systems worldwide and in virtually every major manufacturing and distribution sector. Members meet regularly to review, discuss and revise the standards for design, performance and proper operation of Automated Storage/Retrieval Systems, and to create value in areas they cannot achieve independently.About MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI’s over 1,000 members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, the members’ customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals.
Compact, heavy-duty axis with two carriages optimizes space requirements and cycle times of dynamic handling applications Linear axis can accommodate two masses weighing up to 385 kg each Can be individually configured as a single axis or as a part of a multi-axis system Suited for applications with high drive torques and short cycle timesBosch Rexroth is expanding its CKR series of compact modules with an innovative dual belt axis for dynamic handling with a total load capacity of up to 770 kg. The new CKR-280 heavy-duty axis combines the functions of two linear axes into one linear system. Two, independently driven carriages in a single frame enable dynamic applications with high drive torques and short cycle times. The compact, dual-handling system reduces valuable installation space and increases productivity, while saving time and costs for engineering, assembly and commissioning. The new solution can be utilized as a single axis or combined with other linear axes into a multi-axis system, with the option also to include a drive package.Whether in battery production, intralogistics or machine tool automation, many industries are increasingly seeking compact handling solutions that can move large payloads with high dynamics. With the new dual belt version of the CKR compact module series in size 280, Bosch Rexroth offers a space-optimized, heavy-duty axis that can handle two payloads up to 385 kg each and drive torques up to 250 Nm.To enable fast and easy engineering, the compact modules can be configured online in lengths up to 5.50 m. Bosch Rexroth can also deliver longer travel ranges on request. High accelerations of up to 5g and a maximum speed of 5 m/s provide the optimal conditions for short cycle times with high precision and a repeatability of +/- 0.05 mm. Depending on the requirements, a variety of travel profiles can be implemented independently.After its market launch, the CKR-280 heavy-duty axis will also be integrated into the e-tool chain as a new size for single-axis and multi-axis systems.For more information on Bosch Rexroth’s complete line of compact module solutions, please visit boschrexroth-us.com.About Bosch RexrothAs one of the world’s leading suppliers of drive and control technologies, Bosch Rexroth ensures efficient, powerful and safe movement in machines and systems of any size. The company bundles global application experience in the market segments of Mobile and Industrial Applications as well as Factory Automation. With its intelligent components, customized system solutions, engineering and services, Bosch Rexroth is creating the necessary environment for fully connected applications. Bosch Rexroth offers its customers hydraulics, electric drive and control technology, gear technology and linear motion and assembly technology, including software and interfaces to the Internet of Things. With locations in over 80 countries, around 32,600 associates generated sales revenue of 6.5 billion euros in 2024.To learn more, please visit the local country sites:USA: www.boschrexroth-us.comCANADA: www.boschrexroth.caMEXICO: www.boschrexroth.mxThe Bosch Group is a leading global supplier of technology and services. It employs roughly 417,900 associates worldwide (as of December 31, 2024). According to preliminary figures, the company generated sales of 90.5 billion euros in 2024. Its operations are divided into four business sectors: Mobility, Industrial Technology, Consumer Goods, and Energy and Building Technology. With its business activities, the company aims to use technology to help shape universal trends such as automation, electrification, digitalization, connectivity, and an orientation to sustainability. In this context, Bosch’s broad diversification across regions and industries strengthens its innovativeness and robustness. Bosch uses its proven expertise in sensor technology, software, and services to offer customers cross-domain solutions from a single source. It also applies its expertise in connectivity and artificial intelligence in order to develop and manufacture user-friendly, sustainable products. With technology that is “Invented for life,” Bosch wants to help improve quality of life and conserve natural resources. The Bosch Group comprises Robert Bosch GmbH and its roughly 470 subsidiary and regional companies in over 60 countries. Including sales and service partners, Bosch’s global manufacturing, engineering, and sales network covers nearly every country in the world. Bosch’s innovative strength is key to the company’s further development. At 136 locations across the globe, Bosch employs some 86,900 associates in research and development, of which nearly 48,000 are software engineers.Additional information is available online at www.bosch.com, www.iot.bosch.com, www.bosch-press.com.Contact Bosch Rexroth CorporationEden Estabrook(704) 942-4227Eden.estabrook@boschrexroth-us.com
Rechargeable Lithium-Ion batteries are an established and popular power source for consumer electronics, tools, appliances, and now passenger cars. One market which stands to benefit from the cost, efficiency and performance advantages of lithium-ion batteries is that of material handling equipment.This document presents an overview of the Lithium-Ion platform, including advantages and challenges of Lithium-Ion systems.
This Guideline was developed by the Lift Manufacturers ("LIFT"), an Industry Group of the Material Handling Institute ("MHI"); and represents suggested practices and considerations for precautionary labels on Industrial Scissors Lifts and Tilters. It is intended to provide useful information and guidance for owners, users, designers, purchasers and/or specifiers of such equipment. It is advisory only and should only be regarded as a simple tool that its intended audience may or may not choose to follow, adopt, modify, or reject. The following information does not constitute a comprehensive safety program, cannot guard against pitfalls in operating, selecting, and purchasing such a system, its repair or its replacement, and should not be relied upon as such. However, such a safety program should be developed, and an independent adviser should be consulted in doing so.
To complement a new educational video, thought leaders representing the Protective Guarding Manufacturers Association (ProGMA), an MHI product group, discuss the importance of protecting personnel, equipment, and inventory in industrial facilities.ProGMA has recently launched the second in a series of videos about the importance of protective guarding products in the material handling industry. The video titled “Proper Safeguarding for Elevated Work Platforms” followed the inaugural, educational video titled, “Essential Safety Barriers for Automated / Robotic Workcells”. (http://www.mhi.org/progma/videos)Here, representatives of member companies expand on the themes explored within the latest video in the group’s first blog.Before we start, says Arlin Keck, corporate research and development engineer at Steel King (a manufacturer of pallet racks, mezzanines and guardrails), it’s important to clarify what we mean by “mezzanine” in this context. “The technical term for what my company and other members make is work platforms. Mezzanine was an old term for these systems; however, the word mezzanine had to be dropped because mezzanine, as defined in the building codes, refers to a specified type of floor within a building structure and carries with it added requirements for fire safety, egress, parking, and so on,” Keck explains.A typical work platform is design to support the site-specific load that will be placed on the floor, be it palletized loads, pallet jacks, foot traffic, work equipment, filing cabinets, racking or shelving units, to name just a few possibilities.Keck says that the main purpose of an elevated work platform is to add additional floor space into a building or room by taking advantage of surplus ceiling clearance that may exist in a warehouse or manufacturing facility. Aaron Conway, president at Mezzanine Safeti-Gates Inc. (a manufacturer of safety gates to secure the ledges of pallet drop areas on mezzanines and rack picking systems), says, “A company that has utilized all of its ground space can build upward. An elevated platform allows one to use the space for workflow or to store product.”As Hue Schlegel, director of marketing at Wildeck Inc. (a manufacturer of mezzanines and work platforms), puts it, “Move up, not out.” He adds, “Depending on the available height in a building, platforms can be one, two, or three levels high, with the most common height being 10 ft. top-of-deck and supporting a floor load of 125 lbs. per square foot. Their length and width are only limited by facility size.” Importantly, he explains, they cannot occupy more than two thirds of a fire-rated area within a building.Keck says work platforms are also used to create catwalks between separated platforms, and to serve as sortation and conveyance areas for mechanized systems. Conway agrees, adding, “Companies that supply elevated work platforms can fabricate them in virtually any configuration. They can be designed to accommodate specific workflow operations or to fit with existing structures in the building.”Industrial buildings are getting bigger and elevated work platforms are scaling up with them. Say, 50 years ago, facilities were much smaller and ceilings lower so there were fewer requirements for elevated platforms. Further, the equipment to load at such heights didn’t exist. Now, the capability of equipment is greater and taller structures are being utilized as a result. Within them, work and storage takes place on multiple levels.These multi-level work platforms present a danger of personnel and objects falling from height.As the latest video warns, the pallet drop area of elevated work platforms can lead to accidents if the ledge is open without adequate guarding. Falls to lower levels cost employers $5 billion annually in compensation claims in the U.S. alone. OSHA reports that it costs on average 16 lost working days per injured employee.Conway says, “Falling from an elevated level, whether it be people or products, is a serious danger and both should be addressed proactively, securing the situation before an incident occurs.” Schlegel adds, “The worst case, of course, is death; while the best scenario is that a worker survives a fall from the typical mezzanine height of 10 ft. sustaining only broken bones, fractures, and other injuries from hitting the concrete floor below. It is a serious matter not to be taken lightly.”Traditional railing or guarding systems are effective at preventing falls from height as long as they include a kick plate that is installed in conjunction with ANSI MH 28.3-2009. Adding netting or expanded metal and safety products to traditional railing systems provides added protection by capturing small objects that might otherwise fall into the work area below.OSHA Standard 1926.502, meanwhile, requires paneling or screening where tools, equipment, or materials are piled higher than the top edge of a toe-board or kick plate. ProGMA members also manufacture both netting and wire mesh panels that comply with that standard.However, David Brentz, chairman of ProGMA and vice president of member company Industrial Netting (a manufacturer of plastic netting), says, “That’s only a minimum requirement; added protection is financially prudent. The cost to install netting or wire screens around the perimeter of an elevated work platform pales in comparison to the cost of a single lost time accident. ProGMA members offer several simple, cost effective solutions to protect employees below loose objects that may fall or be kicked off work platforms.”Conway says, “In the past, properly guarding a pallet drop area or installing netting or wire was something that would be retrofitted, either after an incident occurred or after someone pointed out the issue. Designing proper safety guarding for the structure at the time of purchase makes for a much better fit; when retrofitting, there is often insufficient room for proper guarding and concessions have to be made. But, it is important to note that even if proper guarding wasn’t designed with the structure, it still should be installed. There are companies in the ProGMA that can customize solutions to fit these areas.”He continues, “Don’t confuse luck with judgment. If I visit a facility that was built, say, 20 years ago, I’m sure to find open pallet drop areas or insufficient guardrails. Just because these areas have been around for a while isn’t a reason not to properly secure them. I’ve heard the line, ‘Well, we’ve been doing it this way for 20 years and nobody has gotten hurt’. To that I say, ‘You’ve been lucky!’”Schlegel says, “The biggest safety risk is when a forklift access gate on mezzanine is left open creating a fall hazard for someone off-loading a pallet at the upper level. There are many products, provided by ProGMA members, that prevent the gate from being left open or that keep the operator at a safe distance, which should always be installed.”ANSI says, “Any gate that provides an access opening through the guards for the purpose of loading and unloading material onto a work platform shall be designed such that the elevated surface is protected by guards at all times. Gates that swing open, slide open, or lift up, leaving an unprotected opening in the guarding are not acceptable.”Dual gate systems such as a rolling gate ensure that the operator is separated from the ledge as well as the load. A pivoting gate ensures the operator is never exposed to the ledge and does not require him or her to walk near an open ledge to operate the gate.Unfortunately, sometimes it can take an incident and a facility to be shut down during an investigation for companies to understand the serious financial consequences of a workplace injury. There are many other companies that understand the risks and proactively secure their work areas. These diligent companies end up ahead in the long run:1. They typically get better solutions because they had the time to design them correctly;2. They get a better price because they can take their time and research the solutions;3. Safety solutions are in place before they need them.Conway concludes, “The large majority of people don’t want to get hurt and are not acting recklessly on the job. Typically, they are performing a repetitive operation, and in their process miss a step or push something too far and someone gets hurt. Proper guarding should be in place to prevent injury if this happens.”About ProGMAThe Protective Guarding Manufacturers Association (ProGMA) members are the industry’s leading suppliers of fixed protective guarding products designed to protect personnel, equipment, and inventory in industrial facilities. Member companies meet regularly to review, discuss, and revise the standards for design and performance of protective guarding products used in the material handling industry. ProGMA member companies are committed to the development, maintenance, and publishing of industry standard specifications for these systems. Visit the website at http://www.mhi.org/ProGMAAbout MHIMHI is an international trade association that has represented the material handling, logistics and supply chain industry since 1945. MHI members include material handling and logistics equipment and systems manufacturers, integrators, consultants, publishers and third-party logistics providers. MHI offers education, networking and solution sourcing for their members, their customers and the industry as a whole through programming and events. The association sponsors the ProMat and MODEX expos to showcase the products and services of its member companies and to educate manufacturing and supply chain professionals. http://www.mhi.orgContactAnupam Berry Boseabose@mhi.org704-676-1190
This is a paid advertisement. Rehrig Pacific transforms beverage distribution by optimizing every step of direct store delivery to save time, reduce errors, and boost profitability. From innovative warehouse solutions and AI-powered pallet wrappers to specialized material handling tools like the Duo Lift and Duo Merch that streamline driver and merchandiser workflows, these innovations deliver a better way for customers to succeed in this fast-paced industry.
As augmented reality becomes more common in supply chain settings, material handling professionals are using it as a tool to improve customer experience. Eliminating the need for travel, customers can make decisions and close sales from the comfort of their homes, using augmented reality as a tool to communicate.
Click Here to Read More
A large muffler manufacturer had concerns about worker safety and fatigue during the assembly process of their exhaust assemblies. The company decided on several Easy Arms with slide handle controls and custom gripper end tooling. The new setup allows a single operator to move the exhaust assemblies all around the welding area effortlessly and quickly.
In this automotive industry application, Cynergy Ergonomics designed a system to assist operators in the handling of superchargers during manufacturing/assembly through the packaging phase with a single lift assist device. One system consists of a telescopic rigid mast manipulator using a Gorbel iQ GForce in a nested trolley configuration; this operates in a double aluminum bridge Gorbel free standing workstation crane system. Another iQ G-Force feature is programmable virtual travel limits. This feature is used in conjunction with tooling mounted proxy switches to activate/deactivate preset travel stop elevations, placing the tooling in the exact position needed for pick and place operation
Klapperich Tool, Inc. provides machine shop services for tool and equipment manufacturers. The facility is equipped with milling machines, metal lathes, surface grinders, CNC machines, wire electrical discharge machines, welding machines, and more. Klapperich Tool has used propane forklifts and a single portable jib crane for their material handling which required a need for coordination and the forklifts also caused a high concentration of propane exhaust fumes. To replace their old system, Klapperich Tool purchased a Spanco Freestanding Workstation Bridge Crane with 104-foot, six-inch long runways.
A large muffler manufacturer had concerns about worker safety and fatigue during the assembly process of their exhaust assemblies. The company decided on several Easy Arms with slide handle controls and custom gripper end tooling.
The world is full of so much information that sometimes we don’t know where to look for answers. Fortunately, if you happen to be in material handling MHI has resources you can tap into. In this episode we talk to two members of the ProGMA Industry group about the wide array of tools and information they have about protective guarding equipment.
This guidance document represents user considerations associated with industrial work platforms. It was developed by the Storage Manufacturers Association (SMA) and is intended to provide useful information and guidance for owners, users, designers, purchasers, or specifiers of material handling equipment or systems. It is advisory only and should only be regarded as a simple tool that its intended audience may or may not choose to follow, adopt, modify, or reject. The following information does not constitute a comprehensive safety program, cannot guard against pitfalls in operating, selecting, and purchasing such a system, and should not be relied upon as such. Such a program should be developed, and an independent adviser should be consulted in doing so.
This guidance document represents user considerations associated with multi-level shelving. It was developed by the Storage Manufacturers Association (SMA) and is intended to provide useful information and guidance for owners, users, designers, purchasers, or specifiers of material handling equipment or systems. It is advisory only and should only be regarded as a simple tool that its intended audience may or may not choose to follow, adopt, modify, or reject. The following information does not constitute a comprehensive safety program, cannot guard against pitfalls in operating, selecting, and purchasing such a system, and should not be relied upon as such. Such a program should be developed, and an independent adviser should be consulted in doing so.
The American Conference of Industrial Hygienists (ACGIH) offers this handy tool to evaluate limits for lifting and otherwise handling objects.
THE ESSENTIALS OF MATERIAL HANDLING: MATERIAL HANDLING PLANNING AND DESIGN: CONCEPTS, TOOLS AND PRACTICES (Book) - An introductory four-chapter book covering the planning process, data gathering, graphical tools of the profession and analytical tools of the profession, including several model data gathering forms. (Also available as a binder, sku# 20108)