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JBT Automated Systems

http://www.jbtc.com/automated-systems

215-822-4600

400 Highpoint Drive Chalfont, PA 18914

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DESCRIPTION

JBT is an industry-leading provider of automatic guided vehicle (AGV) systems. Our AGV expertise dates back to the mid-1980s, and we continue to deliver cutting-edge solutions to the most demanding material handling challenges. With AGV installations in various vertical industries, including the automotive, food/beverage, hospital, packaging, and consumer goods industries, our experience translates into innovative automation technology for our customers. By providing manufacturers worldwide with customized and standard vehicles, JBT offers a range of AGVs that match the demands of each application. Our global presence, innovative minds, long heritage, and financial strength mean substantial savings for you. Our range of AGV offerings includes: - Counterbalance fork trucks - Forkover trucks - Narrow aisle fork trucks - Outrigger/straddle - Reach fork trucks - Clamp vehicles (roll and flat) - Conveyor deck - Lift deck - Automated trailer loaders - & more custom applications
Mobile Automation Group

Mobile Automation Group (MAG) members are the Industry’s leading suppliers of automatic guided vehicle systems. They supply systems worldwide and in virtually every major manufacturing and distribution sector. Mission: To promote the market awareness, growth, and effective use of driverless industrial vehicle systems (e.g. AGVS, AMRs, and AGCs) Vision: To be the trusted, independent authority on driverless industrial vehicle systems The MAG group is a collaboration of trusted industry leaders that provide: Market Intelligence Market Awareness and Clarity Leadership Safety Advocacy Market Access By Coordinating Statistical Programs Delivering Promotional Marketing Providing Education Influencing Industry Standards Overcoming Barriers to Adoption Both Automatic Guided Vehicles (AGVs) and Autonomous Mobile Robots (AMRs) are computer-controlled wheel-based load carriers (normally battery powered) that run on a plant or warehouse floor (or, if outdoors, on a paved surface). The main difference between AGVs and AMRs is how the path they follow is determined. Most AGVs follow predefined paths, although there may be areas of the plant or warehouse where they have more freedom. AMRs can determine their own path, although they will attempt to follow suggested paths if they exist. This difference leads to differing methodologies for ensuring safe operation for the two types of vehicle. AGVs follow the ANSI B56.5 Safety Guidelines There is a standard under development for AMRs MAG member companies meet regularly to review, discuss and revise the standards for design, performance and safe operation of automatic guided vehicle systems. MAG members are committed to the development, maintenance and publishing of industry standard specifications for these systems. MAG programs include: The development of educational and training materials; A voice in the development and maintenance of national standards; The confidential exchange of market statistics and publication of industry data to the public; The communication of the benefits of AGVS solutions via trade shows, educational forums, and other national and regional seminars.

Solutions Community

Solutions Community members are Industry’s thought leaders on automation, software, hardware, equipment and services that support a fully integrated supply chain. This includes suppliers, integrators, consultants, media, academia and users. They collaborate on solutions worldwide and in virtually every major manufacturing and distribution sector. The philosophy of the Solutions Community is to support MHI’s mission of providing a unique venue where suppliers of material handling equipment and technology can collaboratively work with the user community to improve the marketplace for all. All participants adhere to a safe harbor no-buy, no-sell environment to openly discuss topics of mutual interest, including best practices, lessons learned and other information. Goals of the Solutions Community include: Identifying, developing and disseminating forward-looking value propositions for Material Handling and Supply Chain practitioners; Identifying market trends and challenges in Material Handling and Supply Chain operations in order to develop timely and relevant solutions; Providing a forum for discussion of business and technology trends; and, Establishing strong connections between Members of the Group with the community of Supply Chain and Material Handling product and service providers, as well as organizations and individuals interested in Solutions Community activities; A basic tenet of the Solutions Community is to create a non-commercial environment that fosters networking, relationship building and the open exchange of information. Mission To engage and collaborate with suppliers, practitioners, and stakeholders in timely discussions towards supply chain solutions. Vision Inspiring evolutionary excellence in the supply chain through diverse stakeholder collaboration. Members meet regularly to exchange ideas and develop Information Systems solutions for Supply Chains. Solutions Community Programs include: Engagement on an ongoing basis with: The User community. Adjacent communities such as: Consultants, Market Research Firms, Vertical Market Organizations, supply chain associations, academia, and regulatory agencies. Developing educational and seminar materials for presentation to interested communities. Providing public relations outreach on behalf of MHI relative to solutions. Authoring solutions blueprints and white papers Proactively responding to media to positively share information with the marketplace and position ISSG. Establish thought leadership on how information system solutions support the U.S. Roadmap for Material Handling & Logistics.. Conducting surveys on technology trends and developments To enable organizations to achieve material handling and supply chain excellence by facilitating the delivery of meaningful, innovative and practical information.

JBT Overview

General overview of JBT Automated Systems

CASE STUDY
Automated Guided Vehicle System Provides Exceptionally Accurate Positional Accuracy
July 13, 2016

This AGV system, including all hardware and software operates 24/7 and facilitates the movement of trailers, which transport tractor chassis produced by an Industrial agricultural equipment company.

CASE STUDY
MAG
CASE STUDY
Forked Automated Guided Vehicle Improves Efficiency of Transporting & Stacking Pallets
July 13, 2016

This AGV System operates 24/7 and facilitates the movement of stacks of empty and full boxes of cheese on pallets to and from the pickup/drop off locations.

CASE STUDY
MAG
CASE STUDY
Worlds Smartest AGVs are a Host-Less System that Reduces Labor Costs and Improves Safety
July 13, 2016

This JayBoT AGV system provides all of the routine material handling needs to support a major food supplier’s facility.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Increase Efficiency of Block Stack Storage
July 13, 2016

The AGV System operates 24/7 and facilitates the movement of full and empty containers of product as well as underlayment rolls on pallets between block stack storage lanes in WIP container storage areas and various conveyor interface points throughout the facility’s production areas.

CASE STUDY
MAG
CASE STUDY
Automated Guided Vehicle System Improves Efficiency
July 13, 2016

This AGV system operates 20 hours per day, five days per week and facilitates the transport of pallets of product between dock lanes, narrow aisle rack storage, and stretch wrapper in/out.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Increase Storage and Retrieval Efficiency
July 13, 2016

An Automatic Guided Vehicle (AGV) system, consisting of four electric lift decks and six electric fork outrigger AGVs, updated an existing Blank Handling AGV system tailored to meet the material handling needs at a major automotive manufacturing plant.

CASE STUDY
MAG
CASE STUDY
Laser-Guided AGV System Makes Navigating Food Supplier’s Warehouse Quick & Easy
July 13, 2016

This AGV system carries baskets of canned food to and from 9 retort cookers for sterilizing. It updates a previous JBT system, which had been operating 24/7 for since 1998.

CASE STUDY
MAG
CASE STUDY
Automated Guided Vehicle System Increase Throughput
July 13, 2016

This AGV System operates 24/7 and facilitates the transport of pallets and material carts between a material preparation center, converting lines, and a scrap handling area.

CASE STUDY
MAG
CASE STUDY
Laser Guidance Navigation System Allows Accurate & Safe Transport of Missiles
July 13, 2016

This AGV system operates 24/7 and facilitates the loading, transport, and off-loading of sub-assembly components, work-in-process, and finished goods for Standard Missile Extended Range products AUR integration in a new production facility.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicle System Transports Newspaper Print Reels
June 11, 2012

A system of three (3) automatic guided clamp vehicles (AGVs) picks up reels from the receiving area and delivers to storage. When the facility signals a new press run, the clamp vehicles automatically pick up reels from the storage area and deliver vertically to the reel tipper unit.

CASE STUDY
MAG
CASE STUDY
Linking Packaging & Palletizing Common Application for AGVs
June 11, 2012

At a large paper manufacturer, roller deck automatic guided vehicles (AGVs) pick up loads from the seven (7) packaging lines and transport them to any one of three stretch-wrap in-feed conveyors based on availability.

CASE STUDY
MAG
CASE STUDY
Laser Guided AGV System Delivers for a Major Food Manufacturer
June 11, 2012

A major food manufacturer was faced with an important decision. The performance of the wire guided automatic guided vehicle (AGV) system that had been installed over 10 years ago was beginning to degrade and replacement parts were becoming difficult to locate.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicle System Increases Efficiency
June 11, 2012

A fleet of three forked automatic guided vehicles (AGVs) transport, load and unload rolls of stripped and pasted newsprint from a semi automatic roll preparation station to six printing press reel stands.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Work Beside Employees in a Distrubtion Center
June 11, 2012

This AGV system provides all of the routine product movements to support a retail distribution center using a person to goods picking strategy. The guided vehicles move pallets (full and empty), pallet pairs (‘sandwiches’), pallet stacks, trolleys (carts) and recyclables (cardboard and plastic) within the facility.

CASE STUDY
MAG
CASE STUDY
Automation Optimizes Paper Warehouse needs
June 11, 2012

The system stores and retrieves paper rolls and pallets of sheeted paper in warehousing areas.

CASE STUDY
MAG
CASE STUDY
Automotive Assembly Plant Improves Productivity with AGVs
June 11, 2012

Racks of stamped parts are off loaded at several docks onto gravity fed conveyors. A system of automatic guided vehicles (AGVs) delivers full racks of stamped parts to over and under conveyors. Indexing of conveyors creates the automatic demand for additional AGV delivered parts, Empty are then returned by AGVs to the originating dock for return to vendor. The AGVs operate on 2 shifts per day

CASE STUDY
MAG
CASE STUDY
Dual Load Handling Automatic Guided Vehicle Reduces Costs and Improves Efficiency
May 6, 2009

The Automatic Guided Vehicle (AGV) system was installed at a major food manufacturer in New South Wales Australia. The 6 vehicle fleet automates movement of palletized finished product and empty pallets between the stretch wrapper, ten packaging/palletizing lines, a shipping buffer storage area, and two dispatch locations. The dual fork carriage allows the AGVs to transport empty and full pallets simultaneously eliminating the need for pallet dispensers at each packaging line. The system provides for the safe, reliable delivery of food and empty pallets and significantly reduced pallet and product damage.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicle System Increases Floor Space and Storage Capacity
May 5, 2009

An Automatic Guided Vehicle (AGV) system consisting of seven side loading vehicles with a telescopic platform replaced an existing AGV system at a major automotive manufacturing plant. The system facilitates movement of pre and post heat treated machined parts baskets.

CASE STUDY
MAG
CASE STUDY
Heavy Duty Automatic Guided Vehicles Maximize Material Flow in Major Auto Manufacturing Facility
May 4, 2009

A major automotive manufacturing facility utilizes a fleet of four Automatic Guided Vehicles (AGVs) to transport steel blanks and dies. The system, monitored in real time by an AGV Control Server, consists of three 12,000 lb capacity blank handling vehicles and one 60,000 lb capacity die handling vehicle. The AGVs navigate using accurate laser guidance. This flexible solution is perfect for the plant’s changing production demands, thereby reducing operating costs and improving material flow.

CASE STUDY
MAG
CASE STUDY
Commercial Printer Reduces Noise with Guided Vehicle Reach Trucks
January 25, 2009

Features and benefits of this commercial printer’s automatic guided vehicle system (AGVS) include reduced fork truck traffic increases safety and makes work environment quieter and cleaner. The quick response to product handling needs saves time; there’s minimum system supervision and optimal uptime and maintainability.

CASE STUDY
MAG
CASE STUDY
Automation Services Multi-Floor Pharmaceutical Needs
January 25, 2009

When a multi-floor pharmaceutical production facility needed a solution to vehicle control issues, an automatic guided vehicle system was chosen. High precision deliveries and reduced labor costs were achieved through the use of one narrow aisle and two outrigger fork styled AGVs.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Optimize Uptime and Maintainability
January 25, 2009

A newsprint facility uses an automatic guided vehicle system consisting of 14 wire guided fork styled vehicles to move rolls from strip station to press or roll storage. They also handle empty, full waste and core carts. Paper waste is reduced; and, there is minimal system supervision.

CASE STUDY
MAG
CASE STUDY
Automation Optimizes Pharmaceutical Production Facility
January 24, 2009

An automatic guided vehicle system (AGVS) provides for efficient handling of production and packaging materials for a pharmaceutical site’s Work-In-Process (WIP) requirements. There was no downtime or impact to production during installation of the AGVs, which was of major benefit in preventing lost revenue or increased overtime. The AGVS is responsible for transporting material between two inbound conveyors, a 12-aisle/44,000 location Automated Storage / Retrieval System (AS/RS) and two outbound conveyors. Raw material or WIP items are introduced into the system for storage until needed by production or packaging.

CASE STUDY
MAG
CASE STUDY
Laser Guidance System Assures Accuracy
January 24, 2009

Containers of components are automatically loaded onto Automatic Guided Vehicles (AGVs) at receiving dock conveyors at an automotive transmission plant. The AGVs are then assigned in-plant destinations via a host computer interfacing with the plant’s Management Information System (MIS). 45 AGV Roller Deck and 6 AGV Scissor Lift Roller Decks service over 540 powered conveyors. Laser guidance assures accuracy.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Maximize Space in Automotive Stamping Plant
January 21, 2009

The use of automatic guided vehicles (AGVs) has opened up a large amount of unused manufacturing space in this automotive stamping plant. A fleet of five AGVs pick up steel blanks at the receiving area load stand. The vehicles transport the steel about one-half mile up a ramp leading to the second floor. The AGVs then transfer the steel to a press for stamping into truck door and hood panels. A second fleet of AGVs pull three trailers, take away the racks of door panels to a work-in-process station where they’re staged on three high racks to await final assembly and shipment. The system has increased productivity within a “fork-free” manufacturing environment.

CASE STUDY
MAG
CASE STUDY
Low Profile Guided Vehicle System Maximizes Production Efficiency
January 21, 2009

A low profile design allows automatic guided vehicles (AGVs) to drive under conveyor stands for product pickup and delivery at a refrigerator manufacturer. The AGV lifts the load of four refrigerators, enters the drop conveyor stand and lowers the deck. The refrigerators are then deposited on the transfer conveyor. Software monitors the battery level, sending the AGV to the change area if the battery reaches a critical level.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Keep on Rolling at Paper Facility
January 21, 2009

A system of automatic guided vehicles provides a paper facility with a damage-free solution to material handling, while contributing to a safe operating environment. Utilizing one vehicle type for parent rolls, parent roll cores and broke (waste) has increased system utilization by multitasking the vehicles.

CASE STUDY
MAG
CASE STUDY
Guided Vehicle System Automates Food Processing Application
January 21, 2009

Through the use of two conveyor roller deck type automatic guided vehicles (AGVs), a large manufacturer of microwaveable convenience foods has improved plant productivity while reducing operating costs. In this unique application, the AGV system interfaces with the plant production system to receive information regarding when material should be moved to which conveyor and sterilizer. This process is now completely automated with no human intervention required.

CASE STUDY
MAG
CASE STUDY
Engine Components Delivered Safely with Laser Guided Vehicle System
January 21, 2009

Automatic Guided Vehicles (AGVs) transport engine components from flow racks to intake conveyor positions safely and reliably in an engine manufacturing plant. The AGVs use laser navigation, traveling several miles each day in this 24/7 operation, stopping only for battery exchanges. Seamless coordination between the plant production software and AGV manager assure just-in-time (JIT) delivery of specific load types at all production intake conveyors.

CASE STUDY
MAG
CASE STUDY
Vehicle Automation Reduces Pallet and Product Damage
January 21, 2009

Three automatic guided vehicles (AGVs) has proven to be a safe, efficient way to handle pallets generated by four robotic palletizing lines in this food and beverage warehouse. The use of AGVs eliminated the damage caused by material handling and increased workforce productivity. With the installation of the automatic guided vehicles, the system payback is under two years!

CASE STUDY
MAG
CASE STUDY
Warehouse Operations Streamlined with use of Automatic Guided Vehicles
January 21, 2009

Flexibility and reliability were critical components in building one of Europe’s most modern corrugated board production plants. The use of automatic guided vehicles (AGVs) provided a highly flexible and reliable platform for storing and delivering reels of paper. The vehicles can reach up to 24 ft. high with reels being stacked three high in the warehouse. The AGVs helped maximize storage capacity and minimize reel damage due to handling.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Link Production and Shipping
January 21, 2009

A seven vehicle automatic guided vehicle (AGV) system was installed to streamline operations in the packaging area of a production plant that produces plastic resin. Until recently, workers driving fork lifts moved boxes from the finishing line to the truck to the warehouse. Now, the AGVs transport full pallets of finished product weighing up to 4,000 lbs from output conveyors on each production line to the shipping dock area. The system significantly reduced pallet and product damage.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicles Just What the Doctor Ordered!
January 21, 2009

An 11-story, 1,000+ bed hospital installed an automatic guided vehicle system (AGVS) to pickup and deliver materials (meal trays, surgical supplies, pharmaceuticals, etc.) to approximately 500 different points throughout the facility. Each of the 43 vehicles can lift and transport loads weighing as much as 1,000 lbs. They make 3,000 material movements daily interfacing with nine dedicated freight elevators. The AGVS replaced an obsolete overhead rail transport system and provides a cleaner, safer and more organized environment.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicle System Increases Production Capacity
January 21, 2009

A large food/beverage warehouse nearly doubled its production without the hiring additional employees. The labor-free solution implemented was the installation of four automatic guided vehicles (AGVs) in the warehouse. Production lines automated were storage, transportation, and dispatch of pallets. Pallet and product damaged has been significantly reduced.

CASE STUDY
MAG
+ 2 more
CASE STUDY
Load Trailers Automatically with Guided Vehicle System
January 21, 2009

An automatic guided vehicle system (AGVS) was installed to automatically load trailers in a juice beverage plant. Pallets are picked up directly from conveyors at the exit of the palletizing lines and then delivered into standard, over-the-road trailers. The system needs no special dock equipment and is scaleable so larger and smaller throughputs can be accommodated by adjusting the number of vehicles. The installation significantly reduced labor cost and product damage.

CASE STUDY
MAG
CASE STUDY
Automatic Guided Vehicle System Improves Production Efficiency
January 21, 2009

An automatic guided vehicle system (AGVS) was successfully implemented at a major pharmaceutical company to automate movement of finished product pallets. The guided vehicle picks up the finished goods pallet and delivers it to an available flow rack. Forklift operators then take the finished goods pallets from the flow racks and place them on to the stretch wrapper. The efficient system provided the safe, reliable and timely delivery of finished goods. AGVs are a flexible solution for plants changing production demands.

CASE STUDY
MAG
CASE STUDY
Automation Steers Safe Delivery of Automotive Components
January 18, 2009

A large automotive assembly plant reduced fork truck traffic while still maintaining a line speed of 81 completed automobile jobs per hour by installing a fleet of 45 automatic guided vehicles (AGVs). The vehicles transport racks of engines, shocks, struts safely from receiving dock conveyors. The guided vehicle system was so flexible it easily integrated with existing plant equipment allowing for the complete automated movement of components from the time material is received until it is delivered to the assembly lines. Through the use of the AGVs, the assembly plant was able to improve production efficiency and safety while reducing operating costs.

CASE STUDY
MAG
CASE STUDY
Raw Material Transported Safely with Automatic Guided Vehicle
January 18, 2009

At a chemical manufacturer, an automated guided vehicle system (AGVS) ws installed to transport aluminum pin carts containing acetate fiber rolls. The system, seamlessly integrated with existing plant equipment, transported the raw materials to production lines. The integration included conveyors and a robotic arm system. The AGVS provided a solution which greatly improved production efficiency, reduced operation and labor costs. The expected pay back period is less than three years.

CASE STUDY
MAG

CONTACT PERSON

Angela Weiser, Global Marketing Manager
angela.weiser@jbtc.com

BRANDS & PRODUCTS

SGV

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