Sterling, IL, August 7, 2024—Mallard Manufacturing, a leading gravity flow storage solutions provider, introduces new Slim-Fit (patent-pending) full-length dividers for wheeled carton flow systems. This custom-engineered product redefines efficiency and flexibility in carton and tote storage and picking applications. The full-length dividers click into specially designed holders, creating SKU slots of any width maximizing shelf space for edge-to-edge storage.   "We are thrilled to introduce the new Slim-Fit divider for our wheeled carton flow products," said Kevin Risch, President of Mallard Manufacturing. "This innovation reflects our commitment to addressing customer needs with advanced gravity flow solutions that enhance efficiency and help control operational costs."   Product Features: • Thin profile allows more SKU lanes • Adjustable in 0.17” increments eliminating wasted space • Mirrored image divider brackets speed accurate slotting & reslotting • 5 color choices - mix and match • Secure fit double-action locking - won’t dislodge   The Slim-Fit full-length carton flow divider offers several key advantages over other lane segmenting accessories: • Enhanced SKU Capacity: The narrow divider profile and adjustability within 0.17-inch increments ensure optimized shelf use to accommodate a greater number of SKU lanes. • Innovative Bracket Design: Mirrored image divider brackets on the load and pick ends of the flow tracks facilitate faster, accurate slotting and reslotting, streamlining warehouse processes. • Secure and Durable: The divider's double-action locking mechanism ensures a secure fit preventing accidental dislodging. • Color-Coding Options: Available in five colors—blue, yellow, red, orange, and grey—the dividers enable easy color-coding of picking applications, further improving accuracy and speed. • Worker Safety: The rounded-edge design and protective powder-coated finish prioritize worker safety by minimizing the risk of cuts and injuries. Despite their durability, the dividers remain lightweight, facilitating easy lifting and repositioning for swift and effortless reprofiling. • Compatibility: The dividers are compatible with Mallard’s entire range of wheeled carton flow rack products, Dyna-Flo, Dyna-Flo HD (heavy-duty), and Dyna-Deck replacement tracks. • Positive ROI: Depending on the application, pick rates typically range from 50 to 150 pick lines per hour, with an average of approximately 70. Saving 2 seconds per pick may not initially seem significant, but when extrapolated across each worker, hour, day, week, and year, it results in not only a highly efficient picking operation but also a favorable ROI.   Industries that benefit from the efficiencies of carton flow rack include: Retail, Grocery, Medical, Pharmaceutical, Health & Beauty, Auto, Electronics, and E-commerce .   Full-length lane dividers enhance carton flow function for popular applications such as: • Order Picking • Parts Storage • Assembly/Kitting   Click here Slim-Fit carton flow full-length dividers for more information.   About Mallard Manufacturing Founded in 1960, Mallard Manufacturing Company is a leading international resource for designing and producing quality engineered gravity flow, pallet flow, and carton flow storage and processing systems. From a single bay of carton flow shelving to deep-lane pallet flow and complex pick modules, Mallard’s team of gravity flow experts develop custom solutions to solve the most demanding material flow challenges. A USA-based company headquartered in Illinois, Mallard’s production facilities can handle gravity flow project requirements of any size and scope.   Contact 1-844-347-5141 info@mallardmfg.com

Mundelein, IL, May 8, 2024 — – MacLean-Fogg Company (“MacLean-Fogg”), a leading family-owned manufacturing enterprise, and Mallard Manufacturing (“Mallard”), a provider of custom gravity flow storage solutions, jointly announce MacLean-Fogg’s acquisition of the Mallard business.   Mallard was founded in 1960 in Sterling, Illinois, by Jack Wahl of the Wahl Clipper family. The business was acquired by Kevin Risch and Michael Gunderson in 2007. Under their leadership, Mallard has grown to become the leading designer and manufacturer of high-quality, innovative pallet flow, carton flow, and gravity conveyor solutions for warehouses, manufacturing plants, and distribution centers across a broad range of industries.   “We are thrilled to welcome the Mallard team into the MacLean-Fogg family,” said Duncan MacLean, President & CEO. “Mallard’s reputation for excellence, its high level of commitment to its customers, and its family-oriented culture align extremely well with our values and make it a terrific platform for making additional investments.”   “We see tremendous potential in joining forces with MacLean-Fogg and believe our partnership will enable us to continue growing the business and serving our customers with innovative, high-quality solutions in the coming years,” said Kevin Risch.   MacLean-Fogg’s investment in Mallard represents a strategic move to expand its portfolio of manufacturing platforms and diversify into new industries. Mallard will operate as a distinct platform within the MacLean-Fogg organization, maintaining its current leadership team and day-to-day operational structure to ensure continuity for employees, customers and suppliers.   For more information about MacLean-Fogg and its partnership with Mallard Manufacturing, please visit macleanfogg.com or email mediarelations@macleanfogg.com.   About MacLean-Fogg Founded in 1925, MacLean-Fogg is a family-owned, world-wide enterprise comprised of MacLean-Fogg Component Solutions (MFCS), and its four primary business groups: Fastener Solutions, Engineered Solutions, Plastic Solutions and Additive Solutions. MacLean-Fogg is a leading manufacturer for automotive, heavy truck and other diverse industries. Our more than 2,000 employees work every day to provide our customers with solutions at a fair price, on time, and with world-class quality. Visit macleanfogg.com to learn more.   About Mallard Manufacturing Mallard Manufacturing stands at the forefront of gravity flow solutions, specializing in pallet flow, carton flow, and gravity conveyor applications that optimize warehousing and distribution processes. Since 1960, Mallard has adapted to the ever-evolving industrial landscape to harness the power of gravity to maximize space and productivity with streamlined, reliable solutions. Mallard is redefining the standards for efficient warehousing and distribution with powerful, “power-free” solutions that meet the dynamic needs of its clients. Visit mallardmfg.com to learn more.

Sterling, IL, March 12, 2024 — Mallard Manufacturing, a leader in gravity flow storage solutions, proudly announces the opening of its Innovation Center & Testing Lab. The facility marks a significant milestone in Mallard's commitment to driving precision from manufacturing processes into systems design and operation. The Innovation Center’s simulation testing adds a critical layer to the design process, ensuring the right-fit custom solution for each project.   A highlight of the Innovation Center is the interactive Testing Lab, where customers can engage in real-time with Mallard engineers while their application is tested. Mallard Manufacturing aims to deliver a unique, immersive experience with live-feed simulation testing.   “We expect the lab to run about 200 customer tests in 2024,” says Kevin Risch, President of Mallard Manufacturing. “The two pallet flow lanes and the technology we’ve built into them enable us to meet this ambitious goal. Customers connected in the live stream can ask questions and participate in modifications, eliminating design delays and potential adjustments in the field. We’re excited for the possibilities this extends to our customers.”   Key Deliverables of the Mallard Innovation Center include: • Live Feed/Customer Interactive Simulation Testing: Customers can actively engage in testing, facilitating faster decision-making and adjustments. • Improved Testing Capabilities: Two full-size pallet flow lanes, with easy pitch and beam support adjustments, to closely mirror customer rack settings and accurately predict how the system will perform in the field. • Increased Production Capabilities & Shorter Lead Times: The facility has automated equipment to enhance production speed and capacity to reduce customer lead times.. • Innovative Products & Solutions Development: Aside from testing customer designs, the engineering lab will drive gravity flow product development and innovations. • High-Quality Sound & Visuals - Multiple camera angles and noise-canceling technology result in clear communication with test engineers. Zoom capabilities spotlight critical details like damaged pallets or components, showcasing their impact on system performance.   The Mallard Engineering Test Lab has been a popular option for customers to use before finalizing orders. Testing is completed with customer-supplied pallets and sample inventory to minimize surprises in the field during installation or operation. The Test Lab records all tests and provides customers with a video and detailed report. The service is a gratis, value-added for Mallard customers.   Mallard Manufacturing invites customers, partners, and industry professionals to explore the Innovation Lab & Testing Center, setting a new standard in gravity flow solutions.   About Mallard Manufacturing Founded in 1960, Mallard Manufacturing Company is a leading international resource for designing and producing quality engineered gravity flow, pallet flow, and carton flow storage and processing systems. From a single bay of carton flow shelving to deep-lane pallet flow and complex pick modules, Mallard’s team of gravity flow experts develop custom solutions to solve the most demanding material flow challenges. A USA-based company headquartered in Illinois, Mallard’s production facilities can handle gravity flow project requirements of any size and scope.